This page describes an SGTS40 configuration with wire swinging and multi-wire cutting. Confirm the supplied wire count, wire spacing, swing settings, workpiece envelope and fixture clearance against the current model specification. Suitability for quartz, sapphire or another material depends on its grade, dimensions and required cut quality. For current equipment planning, use the wire saw machine selection guide; the historic description is not an acceptance test.
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Swinging Wire Cutting Machine Client On-site Video
Unique advantages of the Swinging function
1,Exceptional Sharpness：
Swinging changes wire engagement with the workpiece; it does not make the abrasive intrinsically sharper. Any throughput comparison needs matched material, cut depth, wire condition, tension, feed control and inspection criteria. Validate the settings and result by a representative trial rather than applying the historic quartz cutting-speed example as a universal recipe.
2,Superior Surface Quality:
A swinging motion may change cutting engagement, but improved surface finish is not automatic. Check wire condition, tension, workholding, edge chipping and the measured cut surface under the proposed settings. Sawing is not a replacement for any grinding, lapping or polishing required by the finished-part specification.
4,Cutting with 5 wires simultaneously.
A five-wire layout may create five cutting planes and six sections in a suitable continuous workpiece, but the usable output depends on wire spacing, fixture layout, end allowance and the cutting path. Confirm the actual supplied configuration and part drawing before promising six finished pieces per cycle.
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Swinging Wire Cutting Machine Details
The working principle of this Graphite Cut Wire Saw
1，Gantry-style Cutting
Drawing of Gantry-style Cutting
2，Control and Precision:
The equipment offers exceptionally high cutting precision, with accuracy ranging from 0.05mm to 0.1mm, depending on the workpiece size.
The swing degree can be set from the system.
Parameter of this Swinging Wire Cutting Machine:
No.
Name
Specification
1
Maximum Workpiece Length (mm)
400
2
Maximum Workpiece Width (mm)
400
3
Maximum Workpiece Height (mm)
375
4
Worktable Y-Axis Travel (mm)
400
5
Worktable Z-Axis Travel (mm)
400
6
Maximum Diamond Wire Speed (m/s)
38
7
Minimum Feed Increment Y-Axis (mm)
0.01
8
Minimum Feed Increment Z-Axis (mm)
0.01
9
Repeat Positioning Accuracy Y-Axis (mm)
0.03
10
Repeat Positioning Accuracy Z-Axis (mm)
0.03
11
Total Power Consumption (kW)
4
12
Power Supply
220V 50Hz
13
Machine Size(mm)
1200*950*2000
14
Machine Weight(kg)
600
15
Swing Degree
set on request
Other Models with Same Structure
there are machines of different size and additional function similar to this Swinging Wire Cutting Machine type.
We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the Swinging Wire Cutting Machine. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.
Training:
We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining . Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.
Consulting:
We provide professional consulting services to meet customer needs for this Swinging Wire Cutting Machine. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.
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A vertical wire-saw configuration is not suitable for every cutting task. Confirm wire access, travel, workholding, material compatibility and acceptance criteria for the particular part.
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