
NdFeB Magnet Cutting Process Using Endless Diamond Wire
Sintered NdFeB is one of the hardest permanent magnet materials to cut cleanly. The grain boundaries are brittle, the Nd-rich phase oxidizes fast when exposed to moisture, and any thermal
CUSTOMER STORIES
Real cutting tests, application examples, and customer-side material results from Vimfun endless diamond wire saw systems.

Sintered NdFeB is one of the hardest permanent magnet materials to cut cleanly. The grain boundaries are brittle, the Nd-rich phase oxidizes fast when exposed to moisture, and any thermal

A clean cut through optical glass looks almost polished — no visible marks, no micro-cracks, no chipping at the edges. A bad cut through the same glass looks frosted, has

Every cutting diamond wire application comes down to four numbers: wire speed, wire tension, feed rate, and wire diameter. Get these right and the process runs itself — clean cuts,

A cutting diamond wire loop doesn’t fail all at once. It degrades gradually — grain by grain, pass by pass — until the cutting performance drops below what the job

In a traditional wire saw, the wire runs from one spool to another and back — hundreds of meters of wire, reciprocating through the cut zone. In an endless wire

±0.03 mm. That’s the cutting precision tolerance on Vimfun endless wire saws — and it’s a number we stand behind across glass, ceramics, quartz, and sapphire applications. But tolerance on

Most engineers setting up their first diamond wire cut ask the same question: how fast should the wire run? The short answer — for most hard and brittle materials, somewhere

A 0.5 mm diamond wire running at 60 m/s removes material from a sapphire boule without generating measurable heat at the cut zone. No blade vibration. No thermal stress cracks.

A sapphire cutting customer switched from traditional spool-based diamond wire to our endless diamond wire loop last year. He’d been running his cutting line at 20 m/s with a reciprocating

We spent three days debugging a cutting line that was producing wafers with a periodic waviness — clean cuts for 80% of the wafer surface, then a recurring ridge pattern
Don’t worry! We know that obtaining cutting machines that meet your needs can be very challenging. Our professional cutting experts are always available to support you: