DESKTOP WIRE CUTTING MACHINE

SGR15 is a compact, high-precision desktop wire cutting machine designed for advanced slicing and contour cutting of optical glass, ceramics, and brittle materials. Built with four-axis control (X, Y, and dual rotation axes), it enables accurate multi-faceted cuts and programmable geometric shaping on small to medium-sized parts.

主な特長

1. Four-Axis Control System
SGR15 is equipped with X and Y axis automatic feed plus two rotary axes, supporting complex polygon cutting and programmable multi-angle slicing.

2. Desktop Compact Structure
Designed as a benchtop model, the machine saves space while maintaining high rigidity and performance—perfect for lab benches or cleanroom use.

3. Diamond Wire Precision Cutting
Utilizes endless diamond wire loop technology for low-kerf, low-chipping, and high-quality surface results, even on fragile materials.

4. CNC Graphic Programming
Supports DXF file import and contour path customization, enabling precision machining of irregular geometries.

5. Touchscreen Operation Interface
User-friendly HMI for setting feed speeds, angles, wire tension, and automatic slicing cycles.

6. Integrated Cooling & Lubrication System
Comes with water cooling, automatic lubrication, and mist collection for clean and efficient processing.

パラメータ
仕様
ModelSGR15
Machine StructureGantry
Total Weight140 kg
マシンサイズ665 × 690 × 750 mm
Axis Stroke (Y × Z)210 × 140 mm
最大切断径Ø150 mm
Max Cutting Height100 mm
Loading Capacity10 kg
Cutting Efficiency0.1–100 mm/min
Cutting Accuracy±0.05 mm
Repeatability±0.01 mm
Surface Roughness0.2 mm
Driving ModeStepper motor
Tension SystemSpring
Auto Slicingはい
Angle Cuttingはい
Complex Shape Cuttingはい
Broken Wire Protectionはい
Power Consumption1.3 kW
電源220V, 50–60 Hz

Steps for Operating the Device:

  1. Wire Blade Installation:

    • Loosen the tension handle to install the diamond wire blade around the driven and guiding wheels.
  2. Sample Preparation:

    • Heat the sample and use wax or epoxy to bond it onto a graphite/aluminum plate.
    • Secure the plate on the working stage using the vise or screws for stability.
  3. Cutting Setup:

    • Ensure proper power connection (AC 110-230V).
    • Input cutting speed or open a CAD drawing in machine system.
  4. Cutting Operation:

    • Set all cutting parameters and click start.
  5. Coolant:

    • Always use proper cutting fluid (oil-based coolant) to prevent machine corrosion and ensure the blade runs efficiently.
  6. Post-Cutting:

    • Clean the machine after every use to prevent build-up and prolong its operational life.

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TYPICAL APPLICATIONS

Versatile Cutting for Research, Prototyping, and Custom Optics

The SGR15 is ideal for cutting tasks that require flexibility, accuracy, and a compact machine footprint. Its four-axis design enables precise multi-angle slicing and complex shape cutting across a wide range of hard and brittle materials.

🔹 Prism & Polygonal Optics

Shaping and slicing of small glass prisms, filters, and multi-facet components for optical instruments and custom lens assemblies.

🔹 Sapphire and Quartz Slicing

Accurate slicing of small-diameter rods and wafers (≤150 mm) into uniform discs with low chipping—used in optoelectronics and laser components.

🔹 Technical Ceramics Machining

Cutting alumina, AlN, and similar ceramics into thin plates or intricate geometries for electronic substrates, sensors, and RF applications.

🔹 Ultra-Thin Sample Preparation

Creating 0.2–1 mm precision wafers or segments from brittle materials for microscopy, MEMS devices, and scientific research.

🔹 Glass & Crystal R&D

Used by universities and labs for rapid prototyping and structure testing across optical, photovoltaic, and advanced material sectors.

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機械がカットできる最大厚みは?
厚さ0.1mmから400mmまでのスライスの切断が可能で、プログラムを設定すれば自動切断もできる。

一方はダイヤモンドワイヤ、もう一方はブレードを使用するため、切断方法はフレキシブル、もう一方はリジッドという違いがあります。さらに、インナーサークルスライサーはワークの大きさがブレードの内径より小さく制限されますが、シャインオプティガントリーワイヤーソーにはこの制限がありません。

HorizonCrystalは、直径0.35~0.8mmの高精度ダイヤモンドワイヤーを採用しているため、切り口が非常に小さい。
ダイヤモンドワイヤーの寿命は、使用方法や素材の種類によって異なります。ダイヤモンドワイヤーはユーザーによる交換が可能で、ワイヤー交換に関する詳しいガイダンスも提供しています。
最小限の環境要件で、設置面積が小さく、軽量で、標準的な220Vの家庭用電源で作動します。驚くほど便利だ。
お客様のマシンが最高の効率で稼働し、いかなる問題も迅速に解決できるよう、包括的な保証とご購入後の年中無休のテクニカルサポートを提供しています。
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