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Thread Coated Diamond Wire Loop

This is a closed-loop diamond wire cutting saw and the diamond coating on the wire appears to be distributed in a thread-like pattern.

Normally it’s used to cut material which creates a lot dust.

The threaded diamond wire cutting saw is our third generation product innovation. In the first generation, the diamond coating was evenly distributed on the wire surface, and in the second generation, the diamond coating was distributed in sections on the wire surface. Now, by making the coating spiral, we not only create a lot of chip space, but the thread shape is also more conducive to the discharge of debris. This design is very useful for cutting materials that produce a constant flow of waste chips.

Additionally, the thread type diamond wire cutting saw has a effect to get Brushed surface effect.

Outer Diameter Coating MethodCore Wire
(mm)
Working Tension ForceBreaking Tension ForceRecommed Length
(mm)   (N)(N)(mm)
0.55SteelThread0.331002001M-10M
0.65SteelThread0.391352701M-10M
0.8SteelThread0.512104401M-10M
1.0SteelThread0.62505001M-10M
Electroplated diamond wire loop.diamond wire cutting saw
segment coated diamond cutting wire saw

Threaded Electroplated Diamond Wire

  1. Endless (Closed-Loop) Threaded Wire
    This threaded diamond wire is an endless loop, designed to be used only with endless diamond wire cutting machines.
    It is not compatible with traditional spool-type or reciprocating wire saws.

  2. Spiral Electroplated Diamond Coating
    The wire surface is fully electroplated with diamond abrasives, and the coating is arranged in a spiral (threaded) pattern, rather than a straight or random distribution.

  3. Design Purpose: Solving Chip Removal Issues in Dry Cutting
    The primary purpose of this threaded design is to address chip evacuation problems during dry cutting.
    Without water or coolant to carry away debris, cutting chips tend to accumulate in the kerf, which can lead to:

  • Shortened wire life due to clogging and secondary abrasion

  • Poor surface quality caused by debris compaction and scratching

  1. Why Threaded Layout + Endless One-Way Motion Works
    The spiral coating acts as an active chip-guiding structure. Combined with the continuous one-direction motion of an endless wire system, chips are more effectively transported out of the cutting zone, resulting in:

  • Significantly improved chip removal efficiency

  • More stable and longer wire life

  • Better and more consistent cut surface quality

In summary, this threaded endless diamond wire is especially suitable for dry or minimum-liquid cutting of hard and brittle materials, delivering longer tool life, cleaner cutting surfaces, and more stable overall cutting performance.

Thread coated diamond cutting wire saw is usually used to cut materials that cannot use cutting fluid, such as: graphite, cemented carbide embryos, embryo ceramics, corrugated paper, foam cement, etc.

In addition to this thread coated wire, we have 2 other types for you to choose from. If you don’t know which wire is suitable for your material, please contact us to learn more.

Vimfun Diamond Wire Saw Machine
What materials can I cut with an endless diamond wire saw?
Anything except diamond,soft materials like sponges and eggshells.hard material like SIC.

You need a wire saw machine which can tention the cutting wire.buy one or manully make one.

The lifespan of an endless diamond wire will vary depending on the material you are cutting and the thickness of the wire. However, most diamond wires will last for several days of use.
This product is highly customized, and we usually tailor the length according to the customer’s needs.
No, this type of closed-loop diamond wire does not have any interfaces during the manufacturing process and cannot be reused once broken.

Let us konow your required wire dia and wire length, we will send the diamond wire loop to your location by DHL or Fedex.

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