Graphite Cut Wire Saw SH60-60

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-Graphite Cut Wire Saw/Diamond Wire Saw

graphite cut wiresaw2
Graphite Cut Wire Saw SH60-60 1

Graphite Cut Wire Saw Machine Brief Description

The SH60-60 is an advanced circular diamond wire cutting machine made for graphite cut.

The SH60-60 is an graphite block Cut wire Saw. It utilizes a circular diamond wire as its cutting tool. This equipment can do automatic slicing.
With a remarkable maximum cutting line speed , it delivers exceptional sharpness and outperforms alternative cutting methods in terms of both speed and surface quality.

Graphite Cut Wire Saw Client On-site Video

YouTube video

Unique advantages of graphite cut wiresaw

1,Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.

2,Superior Surface Quality:

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action. This meticulous control leads to superior cut surface quality.

3,Minimal Kerf Width:

Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.

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Graphite Cut Wire Saw SH60-60 2

4,Low Dust Emissions:

Unlike traditional cutting methods that generate more dust, our graphite cutting machine produces minimal dust.

5,High Precision:

The unidirectional motion of the endless diamond wire ensures precise cuts with minimal deviation. This high level of precision is a result of the machine’s advanced technology and engineering.

6,Easy to Operate:

Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material’s original integrity and facilitating easy unloading.

7,Compact and Space-saving Design:

With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.

8,Horizontal Cutting Orientation:

The horizontal cutting orientation facilitates easy loading and unloading of materials, particularly beneficial for handling large graphite blocks. Simply use a forklift to place the material onto the machine’s loading platform, making material handling a breeze.

9,Unmanned Operation:

The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.

10,User-friendly Operation:

Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a “plug-and-play” system. Even novice operators can easily navigate the machine’s controls and settings, eliminating the need for extensive training or specialized skills.

Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

here’s a comparison sheet highlighting the differences between a Diamond Band Saw and a Diamond Wire Saw when cutting graphite:

AspectDiamond Band SawEndless Diamond Wire Saw
Cutting MechanismUtilizes a continuous loop of diamond-coated band as the cutting tool.Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting SpeedGenerally slower cutting speed due to the movement of the band.Faster cutting speed due to the continuous linear motion of the wire.
Kerf WidthTypically has a wider kerf width, leading to more material wastage.Minimizes kerf width, resulting in minimal material wastage.
Cut Surface QualityMay require additional polishing steps to achieve a smooth finish.Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
VersatilitySuitable for basic cuts and straight lines.Highly versatile, suitable for complex shapes and intricate designs.
PrecisionModerate precision; may not achieve intricate designs accurately.Offers high precision, ideal for intricate graphite components.
Material EfficiencyCan be less material-efficient due to wider cuts.Maximizes material efficiency with narrow cuts.
Dust GenerationGenerates more dust, potentially requiring dust extraction systems.Produces minimal dust, contributing to a cleaner working environment.
ApplicationMainly used for simpler cutting tasksIdeal for various cutting needs, especially intricate graphite parts.
Ideal Use CaseBasic straight cuts in graphite.Precision cuts, intricate designs, and complex graphite components.

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Graphite Cutting Machine Product Detail

The working principle of this Graphite Cut Wire Saw

1,Horizontal cutting:

Drawing of vertical cutting

2,Control and Precision:

This wire cutting equipment comes with two sets of systems. The standard model is equipped with a linear cutting system, which is used for slicing the workpiece. Additionally, there is a contour cutting system, which can be used for cutting both internal and external contours of the workpiece. This contour cutting system is an optional feature and comes with an additional charge.

The equipment offers exceptionally high cutting precision, with accuracy ranging from 0.05mm to 0.1mm, depending on the workpiece size.

Typical specifications for this Graphite Cutting Machine:

  Machine Spec
NumberParameterValue or Specification
1Maximum Workpiece Length (mm)600
2Maximum Workpiece Width (mm)600
3Maximum Workpiece Height (mm)600
4Worktable Y-Axis Travel (mm)600
5Worktable Z-Axis Travel (mm)600
6Maximum Diamond Wire Speed (m/s)38 (Max)
7Minimum Feed Increment Y-Axis (mm)0.01
8Minimum Feed Increment Z-Axis (mm)0.01
9Repeat Positioning Accuracy Y-Axis (mm)±0.05
10Repeat Positioning Accuracy Z-Axis (mm)±0.05
11Total Power Consumption (kW)4
12Power SupplyAC220V 50Hz
13Machine Size(mm)1600*2000*2150
14Machine Weight(kg)14000

Other Graphire Wire Saw Models

there are machine of different size and additional function to cut different material size and type.

YouTube video

Successful application in different industries which need to cut Graphite:

1,Battery Manufacturing Industry:

Graphite is used as an electrode material in lithium-ion batteries and fuel cells. The battery manufacturing industry requires cutting graphite to prepare electrode sheets.

2,Semiconductor Industry:

In semiconductor manufacturing, graphite is used for making masks for silicon wafers and other process steps. Graphite cutting is employed to customize the shape and size of these masks.

3,Mechanical Manufacturing Industry:

The mechanical manufacturing industry may require graphite components and needs to cut and machine graphite to create parts or molds.

4,Aerospace Industry:

The aerospace industry may use graphite to manufacture aerospace components such as rudders, steam nozzles, and heat-resistant materials. These materials may require cutting and machining.

5,Chemical Industry:

Some chemical processes require graphite as a corrosion-resistant material, necessitating cutting to fit specific reactors or equipment.

6,Glass Industry:

Graphite molds are often made in the glass manufacturing industry and require cutting and machining.

7,Solar Cell Manufacturing Industry:

Silicon wafers used in solar cells typically need to be cut to the appropriate size using graphite cutting processes.

8,Electronic Equipment Manufacturing Industry:

In electronic devices, materials like thermal conductive substances or encapsulation materials may require graphite and, consequently, cutting.

9,Chemical Equipment Manufacturing Industry:

Graphite finds applications in manufacturing chemical equipment such as heat exchangers, reactors, and pipelines, necessitating cutting processes.

Pictures of successful case of our Graphite Cut Wire Saw (cut by other models)

2.5m 石墨
Graphite Cut Wire Saw SH60-60 4

Support and Services

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

And we have local service available in Canada.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

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Vertical wirecutting machine can be adapted to all cutting scene with an satisfying performance

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