Category: Endless Diamond Wire Saw

Intelligent Remote Maintenance Wire Cut Machine

-(Wire Cutting Machine)with Highly Intelligent Remote Control System

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Intelligent Remote Maintenance Wire Cut Machine 1

The highlight of this diamond wire cut machine is its highly intelligent operating system, which can connect to wireless networks and enable remote diagnostics and upgrades. The manufacturer can promptly diagnose and maintain equipment issues, significantly reducing the probability of equipment failure. This is a crucial advantage for overseas customers, perfectly addressing concerns regarding after-sales issues.

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Swinging Wire Cutting Machine Client On-site Video

Unique advantages of This Diamond Wire Cut Machine

1,After-sales Worry-free

Remote Technical Guidance
Intelligent Remote Maintenance Wire Cut Machine 2

The CNC system hardware of this equipment is composed of a fully self-developed embedded specialized system, which is powerful and features wireless remote system update capability. The manufacturer can conduct remote diagnosis and maintenance anytime, anywhere, regardless of where the equipment is sold.

2,Super Simple Operation

The CNC software system is a highly intelligent software system. The dedicated main chip operates at a frequency of up to 800MHz and has been specially optimized for big data processing. Therefore, direct cutting can be performed simply and intuitively through straightforward cutting size settings.

3,comprehensive system protection

The system features cutting adaptive control, automatic tracking of machining trajectories, real-time display of cutting processes, and convenient operation functions such as machining preview. At the same time, it also has an automatic memory protection function for power failure, ensuring comprehensive protection against various faults such as power outages and system crashes.

4,Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed of up to 80 m/s, ensures that the SVS120-120 is exceptionally sharp. Diamond is one of the hardest materials known, providing superior cutting capabilities.

5,Superior Surface Quality:

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action. This meticulous control leads to superior cut surface quality.

6,Minimal Kerf Width:

Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.

7,Low Dust Emissions:

Unlike traditional cutting methods that generate a lot dust, The diamod wire cut machine SVI80-80 is equipped with a dust extraction device, which prevents dust from dispersing into the air.

8,High Precision:

The unidirectional motion of the endless diamond wire ensures precise cuts with minimal deviation. This high level of precision is a result of the machine’s advanced technology and engineering.

9,Versatile Cutting Length:

the absence of restrictions on the length of the endless diamond wire allows the machine to adapt to a wide range of product sizes, offering versatility and flexibility in cutting operations.

Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

here’s a comparison sheet highlighting the differences between a Diamond Band Saw and a Diamond Wire Saw when cutting graphite:

AspectDiamond Band SawEndless Diamond Wire Saw
Cutting MechanismUtilizes a continuous loop of diamond-coated band as the cutting tool.Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting SpeedGenerally slower cutting speed due to the movement of the band.Faster cutting speed due to the continuous linear motion of the wire.
Kerf WidthTypically has a wider kerf width, leading to more material wastage.Minimizes kerf width, resulting in minimal material wastage.
Cut Surface QualityMay require additional polishing steps to achieve a smooth finish.Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
VersatilitySuitable for basic cuts and straight lines.Highly versatile, suitable for complex shapes and intricate designs.
PrecisionModerate precision; may not achieve intricate designs accurately.Offers high precision, ideal for intricate graphite components.
Material EfficiencyCan be less material-efficient due to wider cuts.Maximizes material efficiency with narrow cuts.
Dust GenerationGenerates more dust, potentially requiring dust extraction systems.Produces minimal dust, contributing to a cleaner working environment.
ApplicationMainly used for simpler cutting tasksIdeal for various cutting needs, especially intricate graphite parts.
Ideal Use CaseBasic straight cuts in graphite.Precision cuts, intricate designs, and complex graphite components.

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Diamond Wire Cut Machine SVI 80-80 Details

The working principle of this diamond wire saw

1,Vertical-style Cutting

Drawing of Vertical-style Cutting

2,Control and Precision:

The equipment offers exceptionally high cutting precision, with accuracy ranging from 0.05mm to 0.1 mm, depending on the workpiece size.

Parameter of this SVI80-80 Diamond Wire Cut Machine:

Other Models with Same Structure

there are machines of different size and additional function similar to this Machine type.

Successful Applications of this SVI80-80

diamond wire
Intelligent Remote Maintenance Wire Cut Machine 4

Support and Services

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the Swinging Wire Cutting Machine. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining . Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs for this Swinging Wire Cutting Machine. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Perfectly Solve Your Cutting Problems

Vertical wirecutting machine can be adapted to all cutting scene with an satisfying performance

We accept sample cutting service, leave your information and enjoy our free cutting test service →

Please enable JavaScript in your browser to complete this form.

Swinging 5 Wire Cutting Machine- SGTS 40

-(Wire Cutting Machine) with Integrated Swinging Function

WechatIMG7
Swinging 5 Wire Cutting Machine- SGTS 40 5

The highlight of this Swinging Wire Cutting Machine is the addition of the cutting wire’s oscillation function and multi-wire cutting. By addressing the challenges encountered in cutting superhard materials, we have enhanced the swinging amplitude of the guide wheels in the circular wire cutting equipment. This enables faster cutting of materials such as sapphire and quartz, resulting in smoother surfaces. Additionally, we have overcome tensioning issues, allowing for simultaneous cutting with 5 circular wires, thereby increasing cutting efficiency.

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Swinging Wire Cutting Machine Client On-site Video

Unique advantages of the Swinging function

1,Exceptional Sharpness

Adding a swing motion when cutting hard materials can enhance the sharpness of the cutting wire, resulting in faster cutting speeds. Normally the cut speed of quartz is 7 mm/min but with aswing function, the cut speed can be rised to 10 to 12 mm/min.

2,Superior Surface Quality:

The cutting surface of the diamond wire is usually very smooth. Adding a swinging motion to the cutting wire is equivalent to grinding during cutting, resulting in an even better cutting surface finish.

4,Cutting with 5 wires simultaneously.

The equipment’s guide wheel simultaneously carries 5 loop diamond wires, enabling cutting of 6 pieces of material at once, significantly enhancing production efficiency.

Swinging Wire Cutting Machine
Swinging 5 Wire Cutting Machine- SGTS 40 7
multi wire cutting machine
Swinging 5 Wire Cutting Machine- SGTS 40 8

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Swinging Wire Cutting Machine Details

The working principle of this Graphite Cut Wire Saw

1,Gantry-style Cutting

Drawing of Gantry-style Cutting

2,Control and Precision:

The equipment offers exceptionally high cutting precision, with accuracy ranging from 0.05mm to 0.1mm, depending on the workpiece size.

The swing degree can be set from the system.

Parameter of this Swinging Wire Cutting Machine:

Other Models with Same Structure

there are machines of different size and additional function similar to this Swinging Wire Cutting Machine type.

Successful Applications of this SGTS 40

IMG 0619
Swinging 5 Wire Cutting Machine- SGTS 40 10

Support and Services

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the Swinging Wire Cutting Machine. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining . Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs for this Swinging Wire Cutting Machine. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Perfectly Solve Your Cutting Problems

Vertical wirecutting machine can be adapted to all cutting scene with an satisfying performance

We accept sample cutting service, leave your information and enjoy our free cutting test service →

Please enable JavaScript in your browser to complete this form.

3D Taper Cutting Machine

-Taper Cut Wire Saw/Diamond Wire Saw

3D Taper cutting machine,wire cut machine
3D Taper Cutting Machine 11

Taper Cutting Machine SVT60-50 Brief Description

A “taper cutting machine” generally refers to a machine or equipment capable of performing taper cuts. Taper cuts involve cutting material at an angle, resulting in a sloped or tapered edge. These machines are commonly used in various industries for precision cutting applications where the cut needs to have a gradual incline or taper. The specific design and functionality may vary based on the industry and application requirements.


SVT60-50 is a diamond wire cutting machine that utilizes a closed-loop diamond wire as a cutting tool. It is capable of cutting any material softer than diamond, including both conductive and non-conductive materials.


In addition to cutting cones, it can also cut square tapers and various other two-dimensional profiles. Combining multiple functions in one, it offers simple operation, and its cutting speed is 4 to 6 times faster than traditional wire cutting devices.

Taper Cutting Machine Client On-site Video

@shinediamondwireloop

Cut the taper first then cut the trenching

♬ 原聲 – Shine Wire Cut – Shine Wire Cut

Unique advantages of this taper cutting machine

1,Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.

2,Superior Surface Quality:

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action. This meticulous control leads to superior cut surface quality.

3,Low Dust Emissions:

Unlike traditional cutting methods that generate more dust, our graphite cutting machine produces minimal dust.

4,High Precision:

The unidirectional motion of the endless diamond wire ensures precise cuts with minimal deviation. This high level of precision is a result of the machine’s advanced technology and engineering.

5,Easy to Operate:

No need for the traditional reciprocating work of winding and tensioning in diamond wire cutting devices. The circular diamond wire is directly placed on the pulley. The programming is also very simple.

Comparison of different machines which processing taper

here’s a comparing table about the advantages and disadvantages of various devices capable of cutting cones:

Features/DevicesEndless Diamond Wire Cut MachineWire EDM MachineCNC LatheCNC Milling MachineCNC Cutting Machine
Material Types for CuttingVarious materialsConductive materialsVarious materialsVarious materialsVarious materials
Conductivity RequirementNot restrictedRequires conductivityNot restrictedNot restrictedNot restricted
Cutting SpeedHighLowMedium to HighMedium to HighMedium to High
Suitable for Complex ShapesYesYesYesYesYes
PrecisionHighHighHighHighMedium to High
Processing EfficiencyHighLowMedium to HighMedium to HighMedium to High
Cutting Heat ImpactLowHighLowMediumMedium
Processing CostMediumHighMedium to HighMedium to HighMedium to High
Material LimitationsNoneRequires conductivityNoneNoneNone
Applicable IndustriesManufacturing, Construction, etc.Mold making, MetalworkingGeneral machiningGeneral machiningCutting, Metal
working

Please note that the suitability of each device depends on specific application scenarios and processing requirements. For instance, while the Endless Diamond Wire Cut Machine is versatile with various materials, the Wire EDM Machine might be more suitable for applications demanding higher precision. The choice of the most suitable device should consider factors such as material, shape, precision, speed, and cost.

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Taper Cutting Machine Product Detail

Typical specifications for this Taper Cutting Machine:

  Machine Spec
NumberParameterValue or Specification
1Maximum Workpiece Length (mm)600
2Maximum Workpiece Width (mm)600
3Maximum Workpiece Height (mm)500
4Worktable Y-Axis Travel (mm)600
5Worktable Z-Axis Travel (mm)600
6Maximum Diamond Wire Speed (m/s)84 (Max)
7Minimum Feed Increment Y-Axis (mm)0.01
8Minimum Feed Increment Z-Axis (mm)0.01
9Repeat Positioning Accuracy Y-Axis (mm)±0.02
10Repeat Positioning Accuracy Z-Axis (mm)±0.02
11Total Power Consumption (kW)7.5
12Power SupplyAC380V 50Hz
13Machine Size(mm)2200*2000*1900
14Machine Weight(kg)2000

Other Models with Same Structure

there are machine of different size and additional functio to cut different material size and type.

Pictures of successful case of our Graphite Cut Wire Saw

Support and Services

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

And we have local service available in Canada.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Perfectly Solve Your Cutting Problems

Vertical wirecutting machine can be adapted to all cutting scene with an satisfying performance

We accept sample cutting service, leave your information and enjoy our free cutting test service →

产品页Get Quote
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Graphite Cut Wire Saw SH60-60

-Graphite Cut Wire Saw/Diamond Wire Saw

graphite cut wiresaw2
Graphite Cut Wire Saw SH60-60 12

Graphite Cut Wire Saw Machine Brief Description

The SH60-60 is an advanced circular diamond wire cutting machine made for graphite cut.

The SH60-60 is an graphite block Cut wire Saw. It utilizes a circular diamond wire as its cutting tool. This equipment can do automatic slicing.
With a remarkable maximum cutting line speed , it delivers exceptional sharpness and outperforms alternative cutting methods in terms of both speed and surface quality.

Graphite Cut Wire Saw Client On-site Video

Unique advantages of graphite cut wiresaw

1,Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.

2,Superior Surface Quality:

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action. This meticulous control leads to superior cut surface quality.

3,Minimal Kerf Width:

Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.

graphite cut machine jpg
Graphite Cut Wire Saw SH60-60 13

4,Low Dust Emissions:

Unlike traditional cutting methods that generate more dust, our graphite cutting machine produces minimal dust.

5,High Precision:

The unidirectional motion of the endless diamond wire ensures precise cuts with minimal deviation. This high level of precision is a result of the machine’s advanced technology and engineering.

6,Easy to Operate:

Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material’s original integrity and facilitating easy unloading.

7,Compact and Space-saving Design:

With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.

8,Horizontal Cutting Orientation:

The horizontal cutting orientation facilitates easy loading and unloading of materials, particularly beneficial for handling large graphite blocks. Simply use a forklift to place the material onto the machine’s loading platform, making material handling a breeze.

9,Unmanned Operation:

The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.

10,User-friendly Operation:

Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a “plug-and-play” system. Even novice operators can easily navigate the machine’s controls and settings, eliminating the need for extensive training or specialized skills.

Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

here’s a comparison sheet highlighting the differences between a Diamond Band Saw and a Diamond Wire Saw when cutting graphite:

AspectDiamond Band SawEndless Diamond Wire Saw
Cutting MechanismUtilizes a continuous loop of diamond-coated band as the cutting tool.Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting SpeedGenerally slower cutting speed due to the movement of the band.Faster cutting speed due to the continuous linear motion of the wire.
Kerf WidthTypically has a wider kerf width, leading to more material wastage.Minimizes kerf width, resulting in minimal material wastage.
Cut Surface QualityMay require additional polishing steps to achieve a smooth finish.Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
VersatilitySuitable for basic cuts and straight lines.Highly versatile, suitable for complex shapes and intricate designs.
PrecisionModerate precision; may not achieve intricate designs accurately.Offers high precision, ideal for intricate graphite components.
Material EfficiencyCan be less material-efficient due to wider cuts.Maximizes material efficiency with narrow cuts.
Dust GenerationGenerates more dust, potentially requiring dust extraction systems.Produces minimal dust, contributing to a cleaner working environment.
ApplicationMainly used for simpler cutting tasksIdeal for various cutting needs, especially intricate graphite parts.
Ideal Use CaseBasic straight cuts in graphite.Precision cuts, intricate designs, and complex graphite components.

Get In Touch

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Graphite Cutting Machine Product Detail

The working principle of this Graphite Cut Wire Saw

1,Horizontal cutting:

Drawing of vertical cutting

2,Control and Precision:

This wire cutting equipment comes with two sets of systems. The standard model is equipped with a linear cutting system, which is used for slicing the workpiece. Additionally, there is a contour cutting system, which can be used for cutting both internal and external contours of the workpiece. This contour cutting system is an optional feature and comes with an additional charge.

The equipment offers exceptionally high cutting precision, with accuracy ranging from 0.05mm to 0.1mm, depending on the workpiece size.

Typical specifications for this Graphite Cutting Machine:

  Machine Spec
NumberParameterValue or Specification
1Maximum Workpiece Length (mm)600
2Maximum Workpiece Width (mm)600
3Maximum Workpiece Height (mm)600
4Worktable Y-Axis Travel (mm)600
5Worktable Z-Axis Travel (mm)600
6Maximum Diamond Wire Speed (m/s)38 (Max)
7Minimum Feed Increment Y-Axis (mm)0.01
8Minimum Feed Increment Z-Axis (mm)0.01
9Repeat Positioning Accuracy Y-Axis (mm)±0.05
10Repeat Positioning Accuracy Z-Axis (mm)±0.05
11Total Power Consumption (kW)4
12Power SupplyAC220V 50Hz
13Machine Size(mm)1600*2000*2150
14Machine Weight(kg)14000

Other Graphire Wire Saw Models

there are machine of different size and additional function to cut different material size and type.

Successful application in different industries which need to cut Graphite:

1,Battery Manufacturing Industry:

Graphite is used as an electrode material in lithium-ion batteries and fuel cells. The battery manufacturing industry requires cutting graphite to prepare electrode sheets.

2,Semiconductor Industry:

In semiconductor manufacturing, graphite is used for making masks for silicon wafers and other process steps. Graphite cutting is employed to customize the shape and size of these masks.

3,Mechanical Manufacturing Industry:

The mechanical manufacturing industry may require graphite components and needs to cut and machine graphite to create parts or molds.

4,Aerospace Industry:

The aerospace industry may use graphite to manufacture aerospace components such as rudders, steam nozzles, and heat-resistant materials. These materials may require cutting and machining.

5,Chemical Industry:

Some chemical processes require graphite as a corrosion-resistant material, necessitating cutting to fit specific reactors or equipment.

6,Glass Industry:

Graphite molds are often made in the glass manufacturing industry and require cutting and machining.

7,Solar Cell Manufacturing Industry:

Silicon wafers used in solar cells typically need to be cut to the appropriate size using graphite cutting processes.

8,Electronic Equipment Manufacturing Industry:

In electronic devices, materials like thermal conductive substances or encapsulation materials may require graphite and, consequently, cutting.

9,Chemical Equipment Manufacturing Industry:

Graphite finds applications in manufacturing chemical equipment such as heat exchangers, reactors, and pipelines, necessitating cutting processes.

Pictures of successful case of our Graphite Cut Wire Saw (cut by other models)

2.5m 石墨
Graphite Cut Wire Saw SH60-60 15

Support and Services

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

And we have local service available in Canada.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Perfectly Solve Your Cutting Problems

Vertical wirecutting machine can be adapted to all cutting scene with an satisfying performance

We accept sample cutting service, leave your information and enjoy our free cutting test service →

Please enable JavaScript in your browser to complete this form.

Graphite Cutting Machine-2 D Profile Cut

-Graphite Cutting Machine/Diamond Wire Saw

120 120正视图 1
Graphite Cutting Machine-2 D Profile Cut 16

Graphite Cutting Wire Saw Machine Brief Description

Introducing the SVS120-120 Endless Diamond Wire Cutting Machine, a breakthrough in cutting technology. With its endless diamond wire tool, it can effortlessly cut non-conductive materials without the need for electrical power. Operating at speeds up to 80 m/s, its unidirectional motion ensures precision and exceptional cut surface quality. Tailored for graphite cutting, we have a range of models to suit various material sizes. Simply provide your material dimensions, and we’ll recommend the perfect model for your needs.

Efficiency and precision are just a click away. Contact us today to embark on a cutting journey like never before.

Graphite Cutting Wiresaw Machine Video Introduction

Unique features, performance, and advantages of graphite cutting machine

1,Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed of up to 80 m/s, ensures that the SVS120-120 is exceptionally sharp. Diamond is one of the hardest materials known, providing superior cutting capabilities.

2,Superior Surface Quality:

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action. This meticulous control leads to superior cut surface quality.

3,Minimal Kerf Width:

Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.

4,Low Dust Emissions:

Unlike traditional cutting methods that generate more dust, our graphite cutting machine produces minimal dust.

5,High Precision:

The unidirectional motion of the endless diamond wire ensures precise cuts with minimal deviation. This high level of precision is a result of the machine’s advanced technology and engineering.

6,Versatile Cutting Length:

the absence of restrictions on the length of the endless diamond wire allows the machine to adapt to a wide range of product sizes, offering versatility and flexibility in cutting operations.

Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

here’s a comparison sheet highlighting the differences between a Diamond Band Saw and a Diamond Wire Saw when cutting graphite:

AspectDiamond Band SawEndless Diamond Wire Saw
Cutting MechanismUtilizes a continuous loop of diamond-coated band as the cutting tool.Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting SpeedGenerally slower cutting speed due to the movement of the band.Faster cutting speed due to the continuous linear motion of the wire.
Kerf WidthTypically has a wider kerf width, leading to more material wastage.Minimizes kerf width, resulting in minimal material wastage.
Cut Surface QualityMay require additional polishing steps to achieve a smooth finish.Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
VersatilitySuitable for basic cuts and straight lines.Highly versatile, suitable for complex shapes and intricate designs.
PrecisionModerate precision; may not achieve intricate designs accurately.Offers high precision, ideal for intricate graphite components.
Material EfficiencyCan be less material-efficient due to wider cuts.Maximizes material efficiency with narrow cuts.
Dust GenerationGenerates more dust, potentially requiring dust extraction systems.Produces minimal dust, contributing to a cleaner working environment.
ApplicationMainly used for simpler cutting tasksIdeal for various cutting needs, especially intricate graphite parts.
Ideal Use CaseBasic straight cuts in graphite.Precision cuts, intricate designs, and complex graphite components.

Get In Touch

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Graphite Cutting Machine Product Detail

The working principle of this Graphite Wire Cutting Machine

The cutting line of the equipment is perpendicular to the ground, and the workpiece is securely fastened to the equipment’s loading platform with a fixture. The cutting line moves in one direction at a speed of approximately 80 m/s while simultaneously performing the cutting through horizontal movement facilitated by the guide wheel system

1,Vertical cutting:

As the cutting wire moves, whole wheel system move from left to right, allowing for Vertical cutting of the workpiece.

Drawing of vertical cutting

How vertical cutting machine works

2,Control and Precision:

This wire cutting equipment comes with two sets of systems. The standard model is equipped with a linear cutting system, which is used for slicing the workpiece. Additionally, there is a contour cutting system, which can be used for cutting both internal and external contours of the workpiece. This contour cutting system is an optional feature and comes with an additional charge.

The equipment offers exceptionally high cutting precision, with accuracy ranging from 0.05mm to 0.1mm, depending on the workpiece size.

Typical specifications for this Graphite Cutting Machine:

Machine Spec

1, Machine Dimension:  L3200 mm*W2600 mm*H2400 mm

2  Power:7.5 kw  380V

3  Motor speed:2840 RMP

4  Total Weight:3500 KG 

5  loading capacity: 1200 KG

6  Max linear speed:84 m/s

 Material Dimension

Material dimension :  smaller than 1.2 *1.2*1.2 M

Machine Pre-shipment Inspection

Client bring their product to our factory to make cut test, once the end product meet their request, the machine will be sent to their factory.

Other Graphite Wire Cutting Models

We have a wide range of equipment models available. Please contact us for recommendations on the equipment that suits your needs. Below is an overview of the SV Remote Series equipment. Due to our strong customization capabilities, we also offer some non-standard equipment, such as cutting circles and cutting squares.

SH60-60 graphite cutting machine:

SV80-80 smart graphite cutting machine

Successful application in different industries which need to cut Graphite:

1,Battery Manufacturing Industry:

Graphite is used as an electrode material in lithium-ion batteries and fuel cells. The battery manufacturing industry requires cutting graphite to prepare electrode sheets.

2,Semiconductor Industry:

In semiconductor manufacturing, graphite is used for making masks for silicon wafers and other process steps. Graphite cutting is employed to customize the shape and size of these masks.

3,Mechanical Manufacturing Industry:

The mechanical manufacturing industry may require graphite components and needs to cut and machine graphite to create parts or molds.

4,Aerospace Industry:

The aerospace industry may use graphite to manufacture aerospace components such as rudders, steam nozzles, and heat-resistant materials. These materials may require cutting and machining.

5,Chemical Industry:

Some chemical processes require graphite as a corrosion-resistant material, necessitating cutting to fit specific reactors or equipment.

6,Glass Industry:

Graphite molds are often made in the glass manufacturing industry and require cutting and machining.

7,Solar Cell Manufacturing Industry:

Silicon wafers used in solar cells typically need to be cut to the appropriate size using graphite cutting processes.

8,Electronic Equipment Manufacturing Industry:

In electronic devices, materials like thermal conductive substances or encapsulation materials may require graphite and, consequently, cutting.

9,Chemical Equipment Manufacturing Industry:

Graphite finds applications in manufacturing chemical equipment such as heat exchangers, reactors, and pipelines, necessitating cutting processes.

Pictures of successful case our Graphite Cutting Machine

2.5m 石墨
Graphite Cutting Machine-2 D Profile Cut 18

Support and Services

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

And we have local service available in Canada.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Perfectly Solve Your Cutting Problems

Vertical wirecutting machine can be adapted to all cutting scene with an satisfying performance

We accept sample cutting service, leave your information and enjoy our free cutting test service →

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Silicon Ingot Cutting Wire Saw

-Single Diamond Wire Saw

100 35正面
Silicon Ingot Cutting Wire Saw 19

Brief Description

This silicon ingot cutting wire saw utilizes a cutting tool known as a circular diamond wire loop. It is a closed-loop diamond wire that can move in a single direction without the need for reversing. The circular diamond wire enables high linear speeds, reaching even up to 60 m/s. As a result, it allows for fast cutting speeds during silicon rod cutting, while maintaining superior cutting surface quality.

Unique features, performance, and advantages of silicon ingot cutting wire saw

  1. High precision cutting: The diamond wire cutting equipment employs precise cutting technology, enabling highly accurate silicon rod cutting. It ensures consistent diameters and smooth cutting surfaces, resulting in precise dimensions and excellent surface quality of the cut silicon rods.
  2. High efficiency and productivity: The diamond wire cutting equipment offers high-speed cutting capabilities, allowing for fast silicon rod cutting and increased production efficiency. Compared to traditional cutting methods, wire cutting significantly reduces cutting time, thus enhancing production line throughput.
  3. Low wastage and material savings: The diamond wire cutting equipment minimizes material wastage during the cutting process. With its fine and precise cutting line, it maximizes material utilization and reduces waste, contributing to efficient resource utilization.
  4. Flexibility and versatility: The diamond wire cutting equipment is adaptable to silicon rods of varying diameters and lengths, catering to diverse cutting requirements. It can be adjusted according to specific specifications, making it suitable for a range of silicon rod cutting applications. Furthermore, wire cutting equipment can be utilized for cutting other materials like metals, fiberglass, offering versatility across different industries.
  5. Automation and precise control: Equipped with advanced automation control systems, the diamond wire cutting equipment enables precise control of cutting speed, pressure, and position. This simplifies operations, minimizes human errors, and ensures consistent and stable cutting results for each silicon rod.

In summary, diamond wire cutting equipment offers unique characteristics and advantages such as high precision, efficiency, low wastage, flexibility, and precise control for silicon rod cutting. It provides reliable cutting solutions for silicon rod manufacturing and related industries, enhancing production efficiency and product quality.

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Case Studies

Cutting Video of successful case

Pictures of successful case

Successful application examples of silicon Ingot cutting wire saw in different industries and projects:

1,Semiconductor Industry:

Silicon rods are critical materials in semiconductor chip manufacturing, making them widely used in the semiconductor industry.

2,Photovoltaic Industry:

Silicon rods are used to produce solar cell wafers, playing a crucial role in the solar photovoltaic industry.

3,Fiber Optics Communication:

Silicon rods are employed in the production of preforms for optical fibers, contributing to the fiber optics communication field.

4,Medical Devices:

Silicon rods can be utilized in the manufacturing of medical devices such as artificial joints and orthopedic implants.

Video of this silicon cutting machine

The working principle of a single-wire silicon ingot cutting machine

Product Detail

1,Cutting Line Orientation:

The cutting wire is positioned perpendicular to the ground, while the silicon rod is horizontally placed on the loading platform.

2,High-Speed Cutting Wire Motion:

The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.

3,Vertical Cutting:

As the cutting wire moves, the loading platform moves horizontally, allowing for vertical cutting of the silicon rod. This vertical cutting method, known as vertical wire cutting, enables precise and efficient cuts.

4,Control and Precision:

The cutting machine is equipped with a control system that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.

Typical specifications for a single-wire silicon rod cutting machine:

Machine Spec

1,Machine Dimension:  L3000mm*W1800mm*H1500mm

2  Spindle Motor:3.5 kw 

3  Motor speed:2800 RMP

4  Total Weight:2500 KG 

5  loading capacity:800 KG

6  Max linear speed:84 m/s

 Material Dimension

Material dimension :  smaller than L1000mm*W350mm*H350mm

Support and Services

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

and we have local service available in US and Canada.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Contact Us

Multi-wire Cutting Machinery

– Compressed Cardboard Cutting Equipment

diamond multi wire saw
diamond multi wire saw

Brief Description

Multi-wire Cutting Machine is a specialized tool used in the pet product industry to create scratchboards for cats. Scratchboards are popular among cat owners as they provide a satisfying outlet for cats to scratch and groom their claws. The cutting equipment is crucial in efficiently producing high-quality scratchboards that meet the needs of both cats and their owners. The endless diamond wire saw, with its unique capabilities, stands out as an ideal cat scratchboard cutting equipment, offering several advantages for this specific application.

Advantages of Our Multi-wire Cutting Machine:

1,Precision Cutting:

Endless diamond wire saws excel in delivering precise cuts with minimal wastage. For cat scratchboards, precision is crucial to ensure the right size and shape, offering cats a satisfying scratching experience. The diamond wire saw’s accuracy helps in producing consistent and uniform scratchboards that meet the exact specifications required.

2,Smooth Edges:

Cats prefer scratchboards with smooth edges, as it enhances their comfort and safety during scratching. The continuous loop of the endless diamond wire saw ensures clean and smooth edges, reducing the risk of splinters or rough surfaces that could potentially harm the cat.

3,Durable and Long-Lasting:

Scratchboards made using the endless diamond wire saw are durable and long-lasting. The wire’s diamond-impregnated nature allows it to withstand repeated scratching without wearing out quickly. This durability ensures that the scratchboards retain their efficacy for an extended period, providing lasting value to pet owners.

4,Reduced Friction:

Endless diamond wire saws operate with reduced friction, generating less heat during the cutting process. This aspect is essential when working with materials like cardboard or fiberboard for scratchboards, as excessive heat could compromise the material’s integrity or cause unpleasant odors.

5,High Efficiency:

The endless diamond wire saw’s ability to cut multiple scratchboards simultaneously boosts efficiency in production. This is particularly beneficial for manufacturers who need to produce scratchboards in large quantities. The increased efficiency results in shorter production cycles and reduced lead times.

6,Flexibility in Material Selection:

Cat scratchboards can be made from various materials, such as cardboard, corrugated board, or recycled paper. The endless diamond wire saw’s versatility allows it to handle different materials, providing manufacturers with flexibility in creating scratchboards to cater to various customer preferences.

7,Cost-Effectiveness:

The minimal material wastage, high productivity, and durability of scratchboards produced with the endless diamond wire saw contribute to cost-effectiveness in the production process. Manufacturers can optimize material usage and reduce operational costs, ultimately offering competitively priced scratchboards to consumers.

8, Multi cuts

This machine have to working station, you can cut 2 pieces or a lot pieces at one time

Case Studies

Cutting Video of successful case

Pictures of successful case

Successful application examples of Multi-wire Cutting Machine in different industries and projects:

  • Grey board
  • Corrugated paper
  • Honeycomb board
  • Particleboard
  • Fiberboard
  • KT board (Kapa board, foam-centered board)
  • Foam and composite materials (fiberglass, carbon fiber)
  • Graphite
  • Graphene
  • Eco-friendly materials

Product Detail

The working principle of this Two-station cutting machine

1,Cutting Line Orientation:

The cutting wire is positioned perpendicular to the ground, while the cut material is horizontally placed on the loading platform.

2,High-Speed Cutting Wire Motion:

The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.

3,Vertical Cutting:

As the cutting wire moves, the loading platform moves horizontally, allowing for vertical cutting of the silicon rod. This vertical cutting method, known as vertical wire cutting, enables precise and efficient cuts.

4,Simultaneous synchronous cutting at two stations

the precise mechanical design, along with CNC (Computer Numerical Control) programming, ensures that cutting at both stations is completely synchronized, resulting in identical products being produced simultaneousl

4,Control and Precision:

The cutting machine is equipped with a control system that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.

Typical specifications for this Multi-wire Cutting Machine:

Machine Spec

1 Machine Dimension:  L4600*W2000mm*H1800mm

2  Spindle Motor:2.2 kw 

3  Total Weight:1700 KG 

4 The effective cutting stroke for each station: 900*1200*420mm

6  Cutting speed: 300-2000mm/min

 Material Dimension

Material dimension :  smaller than 900*1200*420mm 500

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Support and Services of Multi-wire Cutting Machine

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

and we have local service available in US and Canada.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Contact Us

Perfectly Solve Your Cutting Problems

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Quartz Cutting Machinery

-Replace Band Saw

Brief Description

Step into a new era of quartz glass cutting with our cutting-edge Endless Wire Saw Model SH60. Designed specifically for large-size quartz glass cutting, this remarkable innovation reshapes the boundaries of cutting speed, efficiency, and versatility.

Model SH60 has an endless diamond wire that can move in a single direction without the need for reversing. The closed diamond wire enables high linear speeds, reaching even up to 60 m/s. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.

This machine is a horizontal cutting wire saw, the has a workpiece station which you can put big and heavy material easily with a fork or ship crane.it’s quite easy to operate.

Unique features, performance, and advantages of quartz cutting machine

1,Unprecedented Cutting Speed:

The SH60 stands as a beacon of cutting speed advancement. Unlike traditional inner diameter saws or bandsaws used for quartz cutting machine, our revolutionary endless wire saw technology enables lightning-fast cuts. since the linear speed of this saw can be up to 60m/s, the cutting wire would be very sharp..

2,Limitless Cutting Scope:

Gone are the days of size limitations when it comes to quartz glass cutting. The SH60’s innovation lies in its ability to cut quartz glass without size restriction, The cutting tool has no limitations on the size of the workpiece.this machine series has different size for different material range,the biggest workpiece it can cut is diameter 1.5 m.

3,Precision Beyond Compare:

quartz cutting endless wire saw 7312 jpg

Precision is at the core of the SH60’s design. With its state-of-the-art endless wire technology, this machine offers immaculate precision in every cut. Whether you’re working with large sections or intricate designs, the SH60 ensures flawless accuracy and exacting dimensions.

Cut Quality Redefined:

The SH60’s cutting-edge technology doesn’t just elevate speed; it redefines cutting surface quality, cutting wire running in one direction and the workpiece rotary at the same time .The cutting process is accompanied by grinding, resulting in a very smooth cutting surface.

Adaptability and Innovation:

The SH60 is a statement of adaptability and innovation. Its advanced controls and customizable settings cater to a diverse range of cutting projects, making it the go-to solution for large-scale quartz glass cutting. Whether you’re producing monumental pieces or intricate components, the SH60 delivers uncompromised results every time.

SH60-R

quartz cutting endless wire saw954e52e13f99411a6eb0f86e01e396e5 jpg

SH60-2R

quartz cutting endless wire saw21bb5b80cd5916ffc7e116190a7f84f0 jpg

SH60-3R

quartz cutting endless wire saw86a5e7e97c6c98d1d2bd16de12c19c60 jpg

Get In Touch

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Case Studies

Cutting Video of successful case Quartz & ceramic Cutting Machine

Pictures of successful case Optical Glass Cutting Machine

Successful application examples of SH Series in different industries and projects:

Case 1: Electronics Manufacturer

Application: Client specializes in manufacturing high-precision quartz components used in various electronic devices. They integrated the diamond wire saw into their production line to cut quartz substrates used in oscillators and resonators. The precision and efficiency of the saw allowed them to produce high-quality components with minimal material waste. This led to improved product performance and reliability, enhancing their competitiveness in the market.

Case 2: Optical Equipment Manufacturer

Application: Client produces high-precision optical lenses and components made from quartz. The diamond wire saw was utilized to achieve smooth and accurate cuts of quartz blocks, essential for creating high-quality optical lenses. The company experienced a significant improvement in the clarity and precision of their optical products, meeting the stringent requirements of the optical industry and expanding their customer base.

Case 3: Solar Panel Manufacturer

Application: Client  focuses on manufacturing photovoltaic cells and solar panels. They used the diamond wire saw to slice quartz for solar panels, ensuring uniform thickness and high precision. This led to enhanced efficiency and performance of their solar panels, reducing production costs and increasing their market share in the renewable energy sector.

Case 4: Research and Development Laboratory

Application: Client’s Research Institute conducts cutting-edge research on new materials. They adopted the diamond wire saw for precise cutting of quartz samples used in their experiments. The saw’s ability to make fine, accurate cuts with minimal surface roughness was crucial for their research, enabling detailed analysis and development of new quartz-based materials.

Case 5: Semiconductor Manufacturer

Application: Client manufactures semiconductor devices that require high-purity quartz components. The diamond wire saw was employed to cut quartz wafers used in semiconductor fabrication. The precision cutting capability of the saw ensured high-quality quartz wafers with minimal defects, leading to improved performance of their semiconductor devices and higher production yields.

The diamond wire saw for quartz is a versatile and high-precision cutting tool that serves a wide range of industries, including electronics, optics, solar energy, research, and semiconductors. These case studies demonstrate the saw’s effectiveness in delivering superior cutting performance, enhancing product quality, and driving operational efficiency across various applications.

Product Detail

The working principle of this quartz ingot Cutting Machine

1,Cutting Line Orientation:

The cutting wire is positioned parallel to the ground, while the quartz ingot or blocks are parallelly placed on the loading platform.

2,High-Speed Cutting Wire Motion:

The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.

3,Horizontal Cutting:

As the cutting wire moves, whole wheel system move from forward to backward, allowing for horizontal cutting of the quartz.

4,Control and Precision:

The cutting machine is equipped with a control system and a hand controller that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.

Typical specifications for this Optical Glass Cutting Machine:

Machine Spec

1, Machine Dimension:  L1650 mm*W1650 mm*H1700 mm

2  Power:4 kw  220V

3  Motor speed:2100 RMP

4  Total Weight:1200 KG 

5  loading capacity: 400 KG

6  Max linear speed:60 m/s

 Material Dimension

Material dimension :  smaller than dia 600mm

Same Machine Structure there are bigger machine size for your choice

Support and Services

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

and we have local service available in Canada.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Perfectly Solve Your Cutting Problems

Vertical wirecutting machine can be adapted to all cutting scene with an satisfying performance

We accept sample cutting service, leave your information and enjoy our free cutting test service →

Please enable JavaScript in your browser to complete this form.

500719458 重化工企业人员操作电气设备(非企业商用)
Quartz Cutting Machinery 36

Our Services

  • Fast after-sales service

7 Days 24 Hours online

  • Professional and experienced

Engineers have 5 years experience in this Industry

  • High quality

Machine with International brands components and precision manufacturing

  • Good Reputation

Shine Wirecut With high-quality products, stable use of effects, perfect, meticulous, fast after-sales service won the trust of customers

Optical Glass Cutting Machine

-Replace ID Saw

Brief Description

Model SG25 has a closed-loop diamond wire that can move in a single direction without the need for reversing. The circular diamond wire enables high linear speeds, reaching even up to 60 m/s. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.

Say goodbye to outdated cutting methods and welcome the future of optical glass cutting machine with our cutting-edge Endless Wire Saw Model SG25. Specifically engineered to address the limitations of traditional inner diameter saws, the SG25 sets new standards in efficiency, precision, and versatility.

Unique features, performance, and advantages of silicon ingot cutting machine

1,Unmatched Cutting Efficiency:

The SG25 boasts an exceptional cutting efficiency that outperforms the conventional inner diameter saws used for optical glass cutting machine. Our advanced technology empowers the SG25 to slice through optical glass with remarkable speed and accuracy, reducing cutting time and boosting overall productivity. Experience shorter production cycles and meet your deadlines with ease.

2,Precise Optical Glass Cutting machine:

Precision is paramount in the field of optical glass cutting machine , and the SG25 delivers uncompromising accuracy. Its innovative design, coupled with state-of-the-art components, ensures clean, precise cuts that align seamlessly with your design specifications. From intricate shapes to delicate patterns, the SG25 guarantees consistent precision in every cut.

3,Versatile Replacement for Old ID Saws:

id saw

Bid farewell to outdated and inefficient cutting machines. The SG25 is engineered to be a direct replacement for old inner diameter saws in optical glass cutting applications. Its superior cutting efficiency makes it the ideal solution to upgrade your manufacturing process. Seamlessly integrate the SG25 into your workflow and experience immediate improvements in both productivity and product quality.

The difference of inner diameter saw and endless wire saw

The primary difference between an inner diameter saw and an endless wire saw lies in their cutting mechanisms and the advantages they offer in various cutting applications:

Inner Diameter Saw:

An inner diameter saw, also known as an ID saw, is a traditional cutting machine used for various materials, including optical glass. This type of saw features a circular blade with a fixed diameter. The material to be cut is positioned around the blade, and the blade rotates to cut through the material.

Here are some key characteristics of inner diameter saws:

  1. Limited Cutting Depth: Inner diameter saws are limited by the size of the circular blade. The cutting depth is determined by the radius of the blade, which can restrict the thickness of the workpiece that can be cut.
  2. Material Waste: The circular blade of an inner diameter saw results in a significant amount of material waste in the form of the cut width and the circular core. This is particularly pronounced when cutting out shapes or patterns from a larger sheet.
  3. Cutting Efficiency: While inner diameter saws are effective for certain applications, their cutting efficiency can be lower when compared to more advanced cutting technologies.

Endless Wire Saw:

An endless wire saw, on the other hand, is a cutting machine that uses a continuous loop of cutting wire, often coated with abrasive materials like diamond particles. This wire runs on a set of pulleys and moves through the material to make cuts.

Here are the key characteristics of endless wire saws:

  1. Continuous Cutting: The continuous loop of the cutting wire allows for non-stop cutting of workpieces, regardless of their size or shape. This eliminates the limitations of the blade’s diameter and enables the cutting of large and thick materials.
  2. Minimal Material Waste: Endless wire saws produce minimal material waste due to the thinness of the cutting wire. This is especially beneficial when cutting valuable materials like optical glass, where reducing waste is crucial.
  3. Versatility: Endless wire saws are versatile and adaptable to various materials and shapes. They are particularly effective for cutting intricate patterns, complex geometries, and irregular shapes.
  4. Efficiency: Endless wire saws often offer higher cutting efficiency due to their continuous cutting action and reduced material waste.

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Case Studies

Cutting Video of successful case Optical Glass Cutting Machine

Pictures of successful case Optical Glass Cutting Machine

Successful application examples of SG Series in different industries and projects:

1,Magnetic industry:

this machine model can cut NefeB blocks with efficiency.

2,Gemstone Industry:

SG 20,SG25,SG30 can both used to cut gemstones with a very smaller kerf loss and much better cutting surface.such as ruby cut,jade cut,emerald cut,garnet cut,topaz cut, amethyst cut,turquoise cut and coral cut.

3,Meteorite industry:

SG 20,SG25,SG30 can both used to cut Meteorite with a very smaller kerf loss and very fast cutting speed.such as Iron Meteorites cut,Stone Meteorites cut,Stony-Iron Meteorites cut,Carbonaceous Chondrites cut,Shock-Metamorphosed Meteorites cut and Metallic Meteorites cut.

4,University and Lab :

SG series machine are quite small, it’s like a refrigerator but with all needed function, so it’s quite popular to be a school and lab machinery.

Product Detail

The working principle of this Optical Glass Cutting Machine

1,Cutting Line Orientation:

The cutting wire is positioned parallel to the ground, while the glass rod or blocks are parallelly placed on the loading platform.

2,High-Speed Cutting Wire Motion:

The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.

3,Gantry Cutting:

As the cutting wire moves, whole wheel system move from top to bottom, allowing for gantry cutting of the glasses.

SG Series Wire Saw jpg

4,Control and Precision:

The cutting machine is equipped with a control system that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.

Typical specifications for this Optical Glass Cutting Machine:

Machine Spec

1, Machine Dimension:  L800 mm*W850 mm*H1920 mm

2  Power:4 kw  220V

3  Motor speed:2100 RMP

4  Total Weight:400 KG 

5  loading capacity:100 KG

6  Max linear speed:38 m/s

 Material Dimension

Material dimension :  smaller than L250 mm*W250 mm*H250 mm

There are other types of optical glass cutting machine

Maintenance and Servicing:

We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.

and we have local service available in Canada.

Training:

We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.

Consulting:

We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.

Perfectly Solve Your Cutting Problems

Vertical wirecutting machine can be adapted to all cutting scene with an satisfying performance

We accept sample cutting service, leave your information and enjoy our free cutting test service →

Please enable JavaScript in your browser to complete this form.

500719458 重化工企业人员操作电气设备(非企业商用)
Optical Glass Cutting Machine 44

Our Services

  • Fast after-sales service

7 Days 24 Hours online

  • Professional and experienced

Engineers have 5 years experience in this Industry

  • High quality

Machine with International brands components and precision manufacturing

  • Good Reputation

Shine Wirecut With high-quality products, stable use of effects, perfect, meticulous, fast after-sales service won the trust of customers

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