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Diamond Wire Loop

This is a closed-loop diamond cutting wire, its surface is coated with diamond particles, and it is a circle of custom length. It can be used to cut various materials with a hardness lower than diamond.

The Electroplated Diamond Wire loop saw, as a revolutionary new cutting tool, is gaining widespread attention in the industrial field.

Its uniqueness lies in the use of high-strength diamond particles, which are evenly distributed on the surface of a flexible steel wire, enabling this tool to achieve high precision and efficiency in cutting processes.

The circular design means that the diamond wire do one-direction cutting instead of traditional repetation cutting.And the thin wire diameter means it can cut in multiple directions, greatly enhancing its applicability in complex and delicate cutting tasks.

Additionally, this circular structure also makes the diamond wire more stable during use, reducing the risk of breakage and thereby extending the tool’s lifespan.

 
Outer DiameterCore WireCore Wire DiaCoating MethodWorking Tension ForceBreaking Tension ForceRecommed LengthApplication
(mm)material(mm) (N)(N)(mm) 
0.3tungsten0.21Full601151M-4MOptical Glass, Gemstone, Sapphire, Quartz, Magnetic Materials, Crystal Materials, Ceramic targets, Photovoltaic & Semiconductor Materials,  Porous Metal,  New Materials…
0.35tungsten/Steel0.21-0.25Full751501M-4M
0.45tungsten/Steel0.28-0.3Full901801M-6M
0.5tungsten/Steel0.33Full/Thread1002001M-10M
0.55Steel0.33Full/Thread1002001M-10M
0.6Steel0.36Full/Thread1152401M-10M
0.65Steel0.39Full/Thread1352701M-10M
0.8Steel0.51Full/Segment/Thread2104401M-10M Gaphite,Corrugated Paper,Rock Wool,Fiberglass Board…
1.0Steel0.6Full/Segment/Thread2505001M-10M
1.3Steel0.7Segment2204404M-10M
1.8Steel1Segment4008004M-20M
2.5Steel1.5Segment80016704M-20MTires
2.8Steel2Segment80033004M-20M 
3.0Steel2Segment160033004M-20MStone,Foam Cement, Foam Ceramic
3.5Steel2.5Segment220044004M-20M 

 3 Different Types of Electroplated Diamond Wire loop

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The difference between different Electroplated Diamond Wire Loop

  1. Full-Coated Electroplated Diamond Wire Loop:
    • The cutting wire of full-coated wires is relatively thin, with the thinnest being 0.3 mm.
    • These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
    • These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
    •  
      The fully coated wire has a large number of diamond abrasives all over the surface of the cutting wire, so it has a strong cutting force. Therefore, it has obvious advantages when cutting materials with small chip removal and high hardness.
    • Our fully coated wire not only has a high abrasive density, but also uses a mixture of raw diamonds and crushed diamonds, making the cutting wire both sharp and wear-resistant. Therefore, the service life is longer than others.
  2. Segmented-Coated Electroplated Diamond Wire Loop:
    • The thinnest segmented-coated wire is 0.8mm.
    • The segmented coating creates a lot space on the surface of the cutting wire, which can accommodate a large amount of material debris during the cutting process. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
    • These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.
  3.  Thread- Coated Electroplated Diamond Wire Loop:  
  • The thinnest thread-coated wire is 0.5 mm.
  • The threaded coating creates spiral gaps on the surface of the diamond wire, which can accommodate a large amount of material debris during the rotation of the cutting wire. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
  • These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.

Additionally, full-coated Electroplated Diamond Wire Loop are widely used in materials processing where cutting fluid can be applied, whereas segmented-coated and thread- coated diamond wires are mainly used in dry cutting processes.

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What materials can I cut with an endless diamond wire saw?
Anything except diamond,soft materials like sponges and eggshells.hard material like SIC.

You need a wire saw machine which can tention the cutting wire.buy one or manully make one.

The lifespan of an endless diamond wire will vary depending on the material you are cutting and the thickness of the wire. However, most diamond wires will last for several days of use.
This product is highly customized, and we usually tailor the length according to the customer’s needs.
No, this type of closed-loop diamond wire does not have any interfaces during the manufacturing process and cannot be reused once broken.

Let us konow your required wire dia and wire length, we will send the diamond wire loop to your location by DHL or Fedex.

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