SH 60-60

The SH60-60 is an advanced Graphite Cutting WIre Saw Machine using an closed-loop diamond wire as cutting tool.

This Graphite Cutting WIre Saw Machine is an graphite block wire cutting machine. It utilizes an endless diamond wire to cut very fast. This equipment can do automatic slicing. With a remarkable maximum cutting linear speed , it delivers exceptional sharpness and outperforms alternative cutting methods in terms of both speed and surface quality.

NumaraParametreDeğer veya Özellik
1Maksimum İş Parçası Uzunluğu (mm)600
2Maksimum İş Parçası Genişliği (mm)600
3Maksimum İş Parçası Yüksekliği (mm)600
4İş Tablası Y Ekseni Hareketi (mm)600
5İş Tablası Z Ekseni Hareketi (mm)600
6Maksimum Elmas Tel Hızı (m/s)38 (Maks)
7Minimum Besleme Artışı Y Ekseni (mm)0.01
8Minimum Besleme Artışı Z Ekseni (mm)0.01
9Tekrarlanan Konumlandırma Hassasiyeti Y Ekseni (mm)±0,05
10Tekrarlanan Konumlandırma Hassasiyeti Z Ekseni (mm)±0,05
11Toplam Güç Tüketimi (kW)4
12Güç KaynağıAC220V 50Hz
13Makine Boyutu (mm)1600*2000*2150
14Makine Ağırlığı (kg)15000

The cutting tool used by the equipment is also the latest ring-shaped diamond wire. By forming the diamond wire into a closed loop, the one-way movement of the cutting wire is achieved, which greatly improves the linear speed and the smoothness of the cutting surface. It is a cutting machine with good precision .

Diamond Wire Loop has 3 different types: Full coating ,Segment Coating and Thread Coating. Each has it’s advanagtes.

Click here to learn more about Cutting wire loops.

Product Description:SH60-60 Graphite Cutting Wire Saw Machine

The Graphite Diamond Wire Cutting Machine, specifically designed for precision slicing applications. This cutting-edge equipment harnesses the power of closed-loop diamond wire technology to swiftly and accurately slice through various materials with ease.

Ana Özellikler:

 Closed-loop Diamond Wire Technology: The machine utilizes closed-loop diamond wire, ensuring precise and efficient slicing of materials.

  1. Adjustable Slice Thickness: With the flexibility to adjust slice thickness within the same cutting program, users can tailor the machine to meet their specific requirements.
  2. Wide Application Range: Widely used in the field of graphite cutting, the machine delivers smooth cutting surfaces, high cutting speeds, minimal dust generation, and exceptional cutting accuracy. Moreover, it can also effectively slice materials such as raw ceramics, foam cement, and fiberboard, among others.
  3. Fast and Precise Cutting: Engineered for both speed and precision, this machine guarantees rapid and accurate slicing operations, enhancing productivity and minimizing material wastage.
  4. User-friendly Interface: Equipped with an intuitive interface, the machine offers ease of operation, allowing users to set parameters and monitor cutting processes with ease.

Uygulamalar:

  • Graphite Cutting: Ideal for slicing graphite materials with precision and efficiency, ensuring smooth surfaces and high cutting speeds.
  • Raw Ceramics: Capable of slicing raw ceramic materials to desired thicknesses, maintaining precision and minimizing material waste.
  • Foam Cement: Enables efficient slicing of foam cement materials, delivering accurate cuts and smooth surfaces.
  • Fiberboard: Suitable for slicing fiberboard materials with precision and speed, facilitating streamlined production processes.

SH60-60 Diamond Wire Cutting Machine represents the pinnacle of precision slicing technology, offering unmatched performance, versatility, and efficiency. Whether it’s graphite, ceramics, foam cement, or fiberboard, this cutting-edge equipment delivers exceptional results, making it an indispensable asset for various manufacturing applications.

 

The Difference between SH60-60 dGraphite Cutting WIre Saw Machine and other types

                                                       Elmas Bant Testere ile Tek Elmas Tel Testere Arasındaki Karşılaştırma

Yön
 
Elmas Bant Testere
Sonsuz Elmas Tel Testere
Kesme Mekanizması
Kesme aleti olarak elmas kaplı banttan oluşan sürekli bir döngü kullanır.
Employs a continuous loop of elmas kaplı tel as the cutting tool.
Kesme Hızı
Bantın hareketi nedeniyle genellikle daha yavaş kesme hızı.
Tel'in sürekli doğrusal hareketi nedeniyle daha hızlı kesme hızı.
Kanal Genişliği
Daha fazla malzeme israfına yol açan tipik olarak daha geniş bir kanal genişliğine sahiptir.
Daha az malzeme israfına yol açan kanal genişliğini en aza indirir.
Kesme Yüzeyi Kalitesi
Pürüzsüz bir yüzey elde etmek için ek parlatma adımları gerektirebilir.
Pürüzsüz ve parlak bir yüzey sağlayan, kesme ve parlatmayı aynı anda yapar.
Çok Yönlülük
Temel kesimler ve düz çizgiler için uygundur.
Karmaşık şekiller ve ayrıntılı tasarımlar için uygun, oldukça çok yönlüdür.
Hassasiyet
Orta düzeyde hassasiyet; karmaşık tasarımları doğru bir şekilde elde edemeyebilir.
Karmaşık grafit bileşenler için ideal olan yüksek hassasiyet sunar.
Malzeme Verimliliği
Daha geniş kesimler nedeniyle daha az malzeme verimli olabilir.
Dar kesimlerle malzeme verimliliğini en üst düzeye çıkarır.
Toz Üretimi
Daha fazla toz üretir, potansiyel olarak toz toplama sistemleri gerektirir.
Daha temiz bir çalışma ortamına katkıda bulunan minimum toz üretir.
Uygulama
Esas olarak daha basit kesme görevleri için kullanılır
Ideal for various cutting needs, especially intricate graphite parts.
İdeal Kullanım Durumu
Grafit içinde temel düz kesimler.
Hassas kesimler, karmaşık tasarımlar ve karmaşık grafit bileşenleri.
diamond wire cutting machine,graphite cutting machine
Vimfun Elmas Tel Testere Makinesi
What is the maximum thickness the machine can handle for cutting?
The machine is capable of cutting slices ranging from 0.1 to 600 mm in thickness, and can perform automated cutting once the program has been configured.

The cutting speed would be similar, but wire saw’s cut surface quality is far more better. and the kerf loss is smaller.

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.
The lifespan of the diamond wire varies based on usage and material hardness. For graphite 1 pcs cutting wire can cut about about 15 Square meters.It is user-replaceable, and we provide detailed guidance on wire replacement.
For Graphite cut, normally client’s facility will have Dust collector. It can be connect with our machine when running it.
We offer a comprehensive warranty for 1 year and video or onsite technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
An endless diamond wire saw uses a closed-loop diamond wire, typically around 10 meters long, running continuously in one direction at a high linear speed (up to 80 m/s).
Unlike traditional wire saws that use long reciprocating wires, the endless wire saw operates smoothly without reversing direction, resulting in higher stability, faster cutting speed, and superior surface quality.
Traditional wire saws use kilometers-long wires moving back and forth, which require direction changes and tension adjustments.
The Vimfun endless wire saw eliminates this by using a short closed loop that moves continuously in one direction.
This improves cutting efficiency, extends wire life, and produces a cleaner, more precise cut.

The Vimfun endless diamond wire saw can cut hard and brittle materials such as silicon, sapphire, ceramics, graphite, glass, and carbon fiber composites.
It is widely used in semiconductor, solar, optical, and advanced materials processing industries.

 

The loading tabl size of Vimfun diamond wire saw can be customized, the machines on website is the standard models, we can also customize  machine according to your material size and functions.

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