Warum herkömmliches magnetisches Schneiden scheitert und wie die Drahtsägetechnik das Spiel verändert hat
Ask any manufacturer who’s tried to cut magnets, and they’ll likely tell you the same thing: it’s a mess. Cutting magnetic materials—especially sintered types like NdFeB—isn’t just about slicing through a block. It’s about doing it without destroying the material in the process. And that’s where traditional cutting methods often fail. What Usually Goes Wrong Here’s what we’ve seen from customers who started out using tools like band saws, abrasive wheels, or even EDM to cut magnetic blocks: These issues don’t just make parts look bad. They also: One customer said it bluntly: “We spent more time fixing the damage than making parts.” Cutting magnetic materials is tricky for several reasons Traditional tools apply force, friction, and vibration. All of these are bad news for magnets. The Wire Saw Alternative Enter the diamond wire saw. Instead of friction and impact, diamond wire cutting relies on gentle abrasion from a high-tension,