Máy cắt dây kim cương CNC để bàn

How To Operate This Desktop Precision CNC Wire Cutting Machine

Steps for Operating the Device:

1. Wire Blade Installation:

   • Loosen the tension handle to install the diamond wire blade around the driven and guiding wheels.

2. Sample Preparation:

   • Heat the sample and use wax or epoxy to bond it onto a graphite/aluminum plate.
   • Secure the plate on the working stage using the vise or screws for stability.

3. Cutting Setup:

   • Ensure proper power connection (AC 110-230V).
   • Input cutting speed or open a CAD drawing in machine system.

4. Cutting Operation:

   • Set all cutting parameters and click start.

5. Coolant:

   • Always use proper cutting fluid (oil-based coolant) to prevent machine corrosion and ensure the blade runs efficiently.

6. Post-Cutting:

   • Clean the machine after every use to prevent build-up and prolong its operational life.

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Operation Video of SG 15

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The Difference Between

Our SG 15 And Other Small Wire Saw

Our SG15 is an endless loop diamond wire saws (use diamond wire loop as cutting tool) while  traditional wire saws are using spool-based diamond wire as cutting tool , here are the key differences:

1. Wire Length:

• Endless Loop Saws（our SG 15): Use a short, closed-loop wire (typically  1210 mm), continuously running in one direction.
• Spool-based Saws: Use a long wire (hundreds to thousands of meters), which needs to be rewound after each cut.

2. Speed and Cutting Quality:

• Endless Loop(our SG 15): Higher cutting speed , with smoother cuts and no wire marks.
• Spool-based: Slower due to bi-directional motion, often leaving wire marks.

3. Hiệu quả:

• Endless Loop(our SG 15): No need to reverse direction, leading to faster and more efficient cuts.
• Spool-based: Less efficient due to reversing and longer wire setup.

4. Wire Wear:

• Endless Loop(our SG 15): Even wire wear due to continuous use in one direction.
• Spool-based: Uneven wear, leading to frequent replacements.

5. Bảo trì:

• Endless Loop(our SGD 15): Easier maintenance with shorter wire and no spooling mechanism.
• Spool-based: Requires more frequent maintenance due to long wires and complex rewinding mechanisms.

6. Profile Cut:

    SG 15 is a CNC wire saw which can cut complex shapes.

Applications & Industry Uses

✅ Laboratory Material Research – Optical materials, semiconductor research, and advanced material studies.

✅ Precision Manufacturing – Aerospace components, medical devices, and electronic materials requiring ultra-fine cutting.

✅ Universities & Research Institutes – Microelectronics research, high-precision material analysis, and engineering studies.

✅ Small-Scale Production – High-end custom manufacturing of precision-cut materials.

✅ Jewelry & Decorative Industry – Cutting marble, gemstones, and decorative materials for luxury design and artistic applications.

Why Choose the SG 15?

✅ Precision Engineering – Achieves high-accuracy cuts with CNC-controlled positioning.

✅ Dual Cutting Modes – Offers versatile material slicing and shaping capabilities.

✅ User-Friendly Interface – Easy-to-use CNC programming for seamless operation.

✅ Compact & Stable Design – Ideal for research labs and precision workshops.

✅ Compatible with Hard & Brittle Materials – Ensures clean cuts on delicate and high-value materials.