{"id":5662,"date":"2025-10-23T13:59:59","date_gmt":"2025-10-23T05:59:59","guid":{"rendered":"https:\/\/www.endlesswiresaw.com\/?p=5662"},"modified":"2025-10-28T14:44:25","modified_gmt":"2025-10-28T06:44:25","slug":"polymer-on-glass-diffuser-cutting","status":"publish","type":"post","link":"https:\/\/www.endlesswiresaw.com\/tr\/polymer-on-glass-diffuser-cutting\/","title":{"rendered":"Vaka \u00c7al\u0131\u015fmas\u0131: Cam \u00dczeri Polimer Optik Dif\u00fcz\u00f6r\u00fcn D\u00fc\u015f\u00fck S\u0131cakl\u0131kta Kesilmesi"},"content":{"rendered":"<p class=\"wp-block-paragraph\">VIMFUN, sonsuz elmas tel testere kullanarak hassas polimer-cam dif\u00fcz\u00f6r kesimini g\u00f6steriyor. \u0130\u015flem, 30 \u00b0C alt\u0131nda kaplama b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korur, yaln\u0131zca su so\u011futucu kullan\u0131r ve y\u00fcksek de\u011ferli mikro-optikler i\u00e7in kusursuz optik kenarlar sa\u011flar.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>1. Proje Arka Plan\u0131<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">M\u00fc\u015fteri, <strong>VIAVI EDC-50 Polimer-Cam Tasar\u0131ml\u0131 Dif\u00fcz\u00f6r<\/strong> (50 \u00d7 50 mm) sa\u011flad\u0131.<br>Dif\u00fcz\u00f6r, bir <strong>Schott Borofloat 33 cam alt tabaka<\/strong> mikro-yap\u0131land\u0131r\u0131lm\u0131\u015f bir polimer katmanla kaplanm\u0131\u015f.<br>Lazer \u0131\u015f\u0131n\u0131 \u015fekillendirme, 3D alg\u0131lama ve t\u0131bbi optiklerde yayg\u0131n olarak kullan\u0131l\u0131r, burada hem <strong>\u0131s\u0131 hem de mekanik gerilme hassasiyeti<\/strong> kritiktir.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">M\u00fc\u015fteri, dif\u00fcz\u00f6r\u00fcn hassas bir \u015fekilde kesilmesini talep etti <strong>12 mm \u00e7ap\u0131nda dairesel par\u00e7alar<\/strong>, a\u015fa\u011f\u0131daki kat\u0131 i\u015flem ko\u015fullar\u0131yla:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Kaplamal\u0131 y\u00fczey <strong>preslenmemeli veya deforme olmamal\u0131d\u0131r<\/strong>.<\/li>\n\n\n\n<li>Kesme s\u0131cakl\u0131\u011f\u0131 <strong>40 \u00b0C'nin alt\u0131nda kalmal\u0131d\u0131r<\/strong>.<\/li>\n\n\n\n<li><strong>D\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 so\u011futucu ak\u0131\u015f\u0131<\/strong> soyulmay\u0131 \u00f6nlemek i\u00e7in.<\/li>\n\n\n\n<li><strong>Solvent bazl\u0131 so\u011futucu veya temizlik maddesi<\/strong> izin verilmez.<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>2. Malzeme \u00d6zellikleri<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Mikroskobik g\u00f6zlem, son derece d\u00fczenli bir <strong>3-D mikro lens dizisi<\/strong> desen ortaya \u00e7\u0131kard\u0131, bu desen dif\u00fcz\u00f6r\u00fcn \u0131\u015f\u0131n profilini ve tekd\u00fczeli\u011fini tan\u0131mlar.<br>Polimer katman kal\u0131nl\u0131\u011f\u0131 yakla\u015f\u0131k <strong>20\u2013200 \u00b5m<\/strong>, , <strong>2 mm cam taban<\/strong>.<br>Herhangi bir termal yumu\u015fama veya s\u0131k\u0131\u015fma, optik fonksiyona kal\u0131c\u0131 olarak zarar verebilir.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"934\" height=\"688\" data-id=\"5665\" src=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1.webp\" alt=\"i\u00e7in gelecekteki \u00e7al\u0131\u015fmalarda kullan\u0131lmak \u00fczere.\" class=\"wp-image-5665\" title=\"Endless elmas tel testere makinesi, hassas kesim i\u00e7in m\u00fckemmel bir makine aletidir\" srcset=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1.webp 934w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1-300x221.webp 300w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1-768x566.webp 768w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1-16x12.webp 16w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1-600x442.webp 600w\" sizes=\"(max-width: 934px) 100vw, 934px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"942\" height=\"696\" data-id=\"5666\" src=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3.webp\" alt=\"i\u00e7in gelecekteki \u00e7al\u0131\u015fmalarda kullan\u0131lmak \u00fczere.\" class=\"wp-image-5666\" title=\"Endless elmas tel testere makinesi, hassas kesim i\u00e7in m\u00fckemmel bir makine aletidir\" srcset=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3.webp 942w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3-300x222.webp 300w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3-768x567.webp 768w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3-16x12.webp 16w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3-600x443.webp 600w\" sizes=\"(max-width: 942px) 100vw, 942px\" \/><\/figure>\n<\/figure>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>3. Kesme Yakla\u015f\u0131m\u0131<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Kesme, <strong><a href=\"https:\/\/www.endlesswiresaw.com\/sg-20-glass-cutting-wire-saw\/\" target=\"_blank\" data-type=\"product\" data-id=\"2734\" rel=\"noreferrer noopener\">VIMFUN Sonsuz Elmas Tel Testere<\/a><\/strong>.<br>\u201cD\u00fc\u015f\u00fck s\u0131cakl\u0131k, solvent i\u00e7ermeyen\u201d gereksinimini kar\u015f\u0131lamak i\u00e7in, <strong>normal musluk suyu<\/strong> m\u00fc\u015fteri onay\u0131 sonras\u0131nda kesme so\u011futucusu olarak kullan\u0131ld\u0131.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Ana kesme parametreleri:<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Parametre<\/th><th>De\u011fer<\/th><th>A\u00e7\u0131klama<\/th><\/tr><\/thead><tbody><tr><td>Elmas tel \u00e7ap\u0131<\/td><td>0,30 mm<\/td><td>Sonsuz kapal\u0131 d\u00f6ng\u00fc tel<\/td><\/tr><tr><td>Tel h\u0131z\u0131<\/td><td>50 m\/s<\/td><td>minimum yonga ile<\/td><\/tr><tr><td>Tel gerginli\u011fi<\/td><td>90 N<\/td><td>Stabil do\u011frusal yol<\/td><\/tr><tr><td>\u0130lerleme h\u0131z\u0131<\/td><td>10\u201320 mm\/dak<\/td><td>Is\u0131 kontroll\u00fc kesme<\/td><\/tr><tr><td>So\u011futucu<\/td><td>Musluk suyu<\/td><td>Solvent i\u00e7ermeyen, d\u00fc\u015f\u00fck etkili<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>4. Kesme \u00c7izimi ve Hassasiyeti<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Kesme, m\u00fc\u015fterinin m\u00fchendislik \u00e7izimine g\u00f6re yap\u0131ld\u0131 <\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Dairesel par\u00e7a \u00d8 12 mm \u00b1 0,10 mm<\/li>\n\n\n\n<li>Toplam kal\u0131nl\u0131k 2,1 mm<\/li>\n\n\n\n<li>Genel tolerans ISO 2768-1 fh uyar\u0131nca<\/li>\n<\/ul>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<figure class=\"wp-block-image aligncenter size-full\"><img decoding=\"async\" width=\"748\" height=\"470\" src=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2.webp\" alt=\"i\u00e7in gelecekteki \u00e7al\u0131\u015fmalarda kullan\u0131lmak \u00fczere.\" class=\"wp-image-5664\" title=\"Endless elmas tel testere makinesi, hassas kesim i\u00e7in m\u00fckemmel bir makine aletidir\" srcset=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2.webp 748w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2-300x189.webp 300w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2-18x12.webp 18w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2-600x377.webp 600w\" sizes=\"(max-width: 748px) 100vw, 748px\" \/><\/figure>\n<\/blockquote>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>5. Sonu\u00e7lar<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Boyutsal do\u011fruluk:<\/strong> \u00b1 0,05 mm elde edildi.<\/li>\n\n\n\n<li><strong>Kenar kalitesi:<\/strong> P\u00fcr\u00fczs\u00fcz kesim, yonga veya erime yok.<\/li>\n\n\n\n<li><strong>S\u0131cakl\u0131k:<\/strong> \u0130\u015flem s\u0131ras\u0131nda 30 \u00b0C'nin alt\u0131nda kald\u0131.<\/li>\n\n\n\n<li><strong>Kaplama b\u00fct\u00fcnl\u00fc\u011f\u00fc:<\/strong> Soyulma, kabarc\u0131klanma veya pus g\u00f6zlenmedi.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Bu sonu\u00e7lar, <strong>VIMFUN Sonsuz Elmas Tel Testere<\/strong> optik b\u00fct\u00fcnl\u00fc\u011f\u00fc korurken d\u00fc\u015f\u00fck s\u0131cakl\u0131k ko\u015fullar\u0131 alt\u0131nda polimer-\u00fczeri-cam optik malzemeleri g\u00fcvenilir bir \u015fekilde kesebildi\u011fini g\u00f6stermektedir.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Sonu\u00e7<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Tel h\u0131z\u0131, gerginli\u011fi ve so\u011futucu kontrol\u00fcn\u00fc optimize ederek VIMFUN, polimer kapl\u0131 optik bir dif\u00fcz\u00f6r\u00fcn hassas so\u011fuk kesimini ba\u015far\u0131yla ger\u00e7ekle\u015ftirdi.<br>Bu \u00e7al\u0131\u015fma \u015funlar\u0131 do\u011frulamaktad\u0131r:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Solventli so\u011futucu gerekmez.<\/li>\n\n\n\n<li>Normal musluk suyu yeterli so\u011futma verimlili\u011fi sa\u011flar.<\/li>\n\n\n\n<li>Kaplama tamamen hasars\u0131z kal\u0131r.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Bu deney, valide edilmi\u015f bir <strong>d\u00fc\u015f\u00fck s\u0131cakl\u0131kta kesme i\u015flemi<\/strong> sunmaktad\u0131r. <strong>benzer polimer kapl\u0131 optik bile\u015fenler<\/strong> (EDC, DOE ve RPC serileri gibi).<\/p>","protected":false},"excerpt":{"rendered":"<p>VIMFUN demonstrates precision polymer-on-glass diffuser cutting using an endless diamond wire saw. The process maintains coating integrity under 30 \u00b0C, uses only water coolant, and delivers flawless optical edges for high-value micro-optics. 1. Project Background The customer provided a VIAVI EDC-50 Polymer-on-Glass Engineered Diffuser (50 \u00d7 50 mm).The diffuser consists of a Schott Borofloat 33 [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":5666,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[451],"tags":[294],"class_list":["post-5662","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-customer-stories","tag-cutting-glass"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/posts\/5662","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/comments?post=5662"}],"version-history":[{"count":0,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/posts\/5662\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/media\/5666"}],"wp:attachment":[{"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/media?parent=5662"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/categories?post=5662"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/tags?post=5662"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}