{"id":4321,"date":"2023-08-16T09:08:00","date_gmt":"2023-08-16T01:08:00","guid":{"rendered":"https:\/\/www.endlesswiresaw.com\/?p=4321"},"modified":"2026-01-20T14:19:24","modified_gmt":"2026-01-20T06:19:24","slug":"precision-slab-cutting-customer-case-study","status":"publish","type":"post","link":"https:\/\/www.endlesswiresaw.com\/tr\/precision-slab-cutting-customer-case-study\/","title":{"rendered":"Hassas Levha Kesme \u00c7\u00f6z\u00fcm\u00fc: N-BK7 Malzemesi ile M\u00fc\u015fteri Vaka \u00c7al\u0131\u015fmas\u0131"},"content":{"rendered":"

Giri\u015f<\/h2>\n\n\n\n

Optik \u00fcretim alan\u0131nda, N-BK7 cam gibi \u00f6zel malzemelerin verimli ve hassas kesimi, y\u00fcksek kaliteli optik bile\u015fenlerin \u00fcretimi i\u00e7in esast\u0131r. Bu vaka \u00e7al\u0131\u015fmas\u0131, bir m\u00fc\u015fterinin N-BK7 plakalar\u0131n\u0131 ak\u0131c\u0131 bir s\u00fcre\u00e7 kullanarak birden \u00e7ok bitmi\u015f par\u00e7aya kesme gereksinimini ele almaktad\u0131r. M\u00fc\u015fteri, verimlili\u011fi en \u00fcst d\u00fczeye \u00e7\u0131kar\u0131rken s\u0131k\u0131 toleranslar\u0131 koruyan bir \u00e7\u00f6z\u00fcm ar\u0131yordu. 360 derecelik d\u00f6nen eksenle donat\u0131lm\u0131\u015f SGR 20 makinemizdeki Plaka Kesme Plan\u0131m\u0131z\u0131 kullanarak, t\u00fcm kesimleri tek bir kurulumda bir yay dakikas\u0131 i\u00e7indeki hassasiyetle ger\u00e7ekle\u015ftirdik. Bu makale, geli\u015fmi\u015f optik kesimdeki uzmanl\u0131\u011f\u0131m\u0131z\u0131 g\u00f6stermek i\u00e7in m\u00fc\u015fterinin ihtiya\u00e7lar\u0131n\u0131, uygulanan \u00e7\u00f6z\u00fcm\u00fc, kesim sonu\u00e7lar\u0131n\u0131 ve temel \u00e7\u0131kar\u0131mlar\u0131 ayr\u0131nt\u0131l\u0131 olarak a\u00e7\u0131klamaktad\u0131r.<\/p>\n\n\n\n

\"Vimfun<\/figure>\n\n\n\n

M\u00fc\u015fteri Gereksinimleri Analizi<\/h2>\n\n\n\n

M\u00fc\u015fteri, m\u00fckemmel homojenli\u011fi ve d\u00fc\u015f\u00fck kabarc\u0131k i\u00e7eri\u011fi ile bilinen pop\u00fcler bir optik cam olan N-BK7'den bir plaka sa\u011flad\u0131 ve bunun birden \u00e7ok bitmi\u015f par\u00e7aya kesilmesini gerektirdi. Plaka Kesme Plan\u0131, hassas kesim i\u00e7in 0,42 mm'lik bir elmas tel i\u00e7eren bir s\u00fcre\u00e7 \u00f6zetledi. Belirli kesim deseni, her biri 14 dakika s\u00fcren yedi yatay kesim ve d\u00f6rt dikey kesim i\u00e7eriyordu ve bu da toplamda olduk\u00e7a verimli bir operasyondu. SGR 20 makinesinin d\u00f6nen eksenine sahip tek bir kurulumun kullan\u0131lmas\u0131, do\u011fruluk ve kolayl\u0131k sa\u011flamak i\u00e7in \u00f6nemli bir gereksinimdi.<\/p>\n\n\n\n

\"Vimfun<\/figure>\n\n\n\n

Anahtar parametreler a\u015fa\u011f\u0131daki tabloda \u00f6zetlenmi\u015ftir:<\/p>\n\n\n\n

Parametre<\/th>De\u011fer<\/th>A\u00e7\u0131klama<\/th><\/tr><\/thead>
Malzeme<\/td>N-BK7<\/td>Y\u00fcksek homojenli\u011fe sahip optik cam<\/td><\/tr>
Kesme Teli<\/td>42 mm<\/td>Hassas kesim i\u00e7in elmas tel<\/td><\/tr>
Yatay Kesimler<\/td>7<\/td>Plaka ba\u015f\u0131na yanal kesim say\u0131s\u0131<\/td><\/tr>
Dikey Kesimler<\/td>4<\/td>Boyuna kesim say\u0131s\u0131<\/td><\/tr>
Kesim S\u00fcresi<\/td>14 dakika<\/td>Kesim ba\u015f\u0131na s\u00fcre<\/td><\/tr>
Toplam Kesimler<\/td>11<\/td>Birle\u015fik yatay ve dikey kesimler<\/td><\/tr>
Tolerans<\/td>1 yay dakikas\u0131 i\u00e7inde<\/td>Hassasiyet gereksinimi<\/td><\/tr>
Kurulum<\/td>Tek<\/td>T\u00fcm kesimler 360 derece d\u00f6n\u00fc\u015f ile<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
\"Vimfun<\/figure>\n\n\n\n

M\u00fc\u015fteri taraf\u0131ndan sa\u011flanan g\u00f6rsellerden ve metinden elde edilen bu \u00f6zellikler, lensler veya pencereler gibi uygulamalar i\u00e7in uygun, tek tip optik bile\u015fenlerin \u00fcretimini sa\u011flad\u0131.<\/p>\n\n\n\n

\u00c7\u00f6z\u00fcm Uygulamas\u0131<\/h2>\n\n\n\n

M\u00fc\u015fterinin plaka kesme ihtiya\u00e7lar\u0131n\u0131 kar\u015f\u0131lamak i\u00e7in, benzersiz bir esneklik i\u00e7in 360 derecelik d\u00f6nen eksene sahip SGR 20 makinesini kullanarak Plaka Kesme Plan\u0131n\u0131 uygulad\u0131k. Bu yetenek, yedi yatay ve d\u00f6rt dikey olmak \u00fczere 11 kesimin tamam\u0131n\u0131n tek bir kurulumda ger\u00e7ekle\u015ftirilmesine olanak tan\u0131yarak yeniden konumland\u0131rma ihtiyac\u0131n\u0131 ortadan kald\u0131rd\u0131 ve hem do\u011frulu\u011fu hem de kolayl\u0131\u011f\u0131 art\u0131rd\u0131. S\u00fcre\u00e7, minimum malzeme kayb\u0131 ve y\u00fcksek y\u00fczey kalitesiyle N-BK7'yi kesmek i\u00e7in optimize edilmi\u015f 0,42 mm'lik bir elmas tel kulland\u0131.<\/p>\n\n\n\n

Uygulama ad\u0131mlar\u0131 \u015fu \u015fekildeydi:<\/p>\n\n\n\n

    \n
  1. Haz\u0131rl\u0131k A\u015famas\u0131<\/strong>: N-BK7 plakas\u0131 y\u00fcklendi ve d\u00f6nen eksen kullan\u0131larak 7x4'l\u00fck \u0131zgara sim\u00fcle edilerek SGR 20, kesim deseniyle programland\u0131.<\/li>\n\n\n\n
  2. Kesim \u0130\u015flemi<\/strong>: Elmas tel kullan\u0131larak her kesim 14 dakikada ger\u00e7ekle\u015ftirildi, d\u00f6nen eksen t\u00fcm kesimleri tamamlamak i\u00e7in a\u00e7\u0131lar\u0131 dinamik olarak ayarlad\u0131.<\/li>\n\n\n\n
  3. Kalite Kontrol<\/strong>: T\u00fcm par\u00e7alarda tutarl\u0131l\u0131k sa\u011flayarak toleranslar\u0131 1 yay dakikas\u0131 i\u00e7inde tutmak i\u00e7in ger\u00e7ek zamanl\u0131 izleme kullan\u0131ld\u0131.<\/li>\n<\/ol>\n\n\n\n
    \"optik<\/figure>\n\n\n\n
    \n
    bu makine hakk\u0131nda daha fazla bilgi edinmek i\u00e7in buraya t\u0131klay\u0131n<\/a><\/div>\n<\/div>\n\n\n\n

    Kesim Sonu\u00e7lar\u0131 ve Do\u011frulama<\/h2>\n\n\n\n

    Kesim i\u015flemi, t\u00fcm 11 kesimi belirlenen s\u00fcre i\u00e7inde tamamlayarak ola\u011fan\u00fcst\u00fc hassasiyetle birden \u00e7ok N-BK7 optik bile\u015feni \u00fcretti. Her par\u00e7a, malzemenin optik \u00f6zellikleriyle tutarl\u0131, p\u00fcr\u00fczs\u00fcz, parlamas\u0131z y\u00fczeyler sergiledi. Tek kurulum yakla\u015f\u0131m\u0131, elle\u00e7leme s\u00fcresini azaltt\u0131 ve do\u011frulama, t\u00fcm boyutlar\u0131n ve a\u00e7\u0131lar\u0131n bir yay dakikas\u0131 tolerans\u0131na ula\u015ft\u0131\u011f\u0131n\u0131 do\u011frulad\u0131.<\/p>\n\n\n\n

    Sonu\u00e7 foto\u011fraflar\u0131 \u015funlar\u0131 g\u00f6sterdi:<\/p>\n\n\n\n

    \"Vimfun<\/figure>\n\n\n\n

    Nicel do\u011frulama i\u00e7in a\u015fa\u011f\u0131daki veriler kaydedildi:<\/p>\n\n\n\n

    Do\u011frulama Kalemi<\/th>Beklenen De\u011fer<\/th>Ger\u00e7ek De\u011fer<\/th>Sapma<\/th><\/tr><\/thead>
    Kesim S\u00fcresi<\/td>14 dakika<\/td>14 dakika<\/td>0 dakika<\/td><\/tr>
    Toplam Kesimler<\/td>11<\/td>11<\/td>0<\/td><\/tr>
    Tolerans<\/td>1 yay dakikas\u0131<\/td>1 yay dakikas\u0131 i\u00e7inde<\/td>0<\/td><\/tr>
    Y\u00fczey Kalitesi<\/td>Parlama yapmayan<\/td>Uyumlu<\/td>Kusursuz<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

    Sonu\u00e7 ve \u00d6\u011frenilen Dersler<\/h2>\n\n\n\n

    Bu vaka \u00e7al\u0131\u015fmas\u0131, N-BK7 plakalar\u0131n\u0131n i\u015flenmesi i\u00e7in SGR 20 makinesi ile Plaka Kesme Plan\u0131n\u0131n etkinli\u011fini vurgulamaktad\u0131r. 360 derecelik d\u00f6nen eksen, t\u00fcm kesimleri tek bir kurulumda ger\u00e7ekle\u015ftirmeyi m\u00fcmk\u00fcn k\u0131larak, her kesim 14 dakikada tamamlanarak verimlili\u011fi korurken bir yay dakikas\u0131 i\u00e7indeki hassasiyeti sa\u011flad\u0131. Bu \u00e7\u00f6z\u00fcm, kurulum s\u00fcresini % azaltt\u0131 ve y\u00fcksek kaliteli optik bile\u015fenler sa\u011flad\u0131, bu da onu \u00f6l\u00e7eklenebilir \u00fcretim i\u00e7in ideal hale getirdi.<\/p>\n\n\n\n

    M\u00fc\u015fteri SGR 20 ekipman\u0131n\u0131 sat\u0131n alm\u0131\u015ft\u0131r. Benzer gereksinimleriniz varsa, l\u00fctfen bizimle ileti\u015fime ge\u00e7in<\/a> \u00f6zel kesim \u00e7\u00f6z\u00fcmleri i\u00e7in.<\/p>\n\n\n\n

    Bu vaka \u00e7al\u0131\u015fmas\u0131, ger\u00e7ek test verilerine dayanarak 15 A\u011fustos 2023 tarihinde saat 02:30 PDT'de derlenmi\u015ftir.<\/p>\n\n\n\n

    <\/p>","protected":false},"excerpt":{"rendered":"

    Introduction In the field of optical manufacturing, efficient and precise cutting of specialized materials like N-BK7 glass is essential for producing high-quality optical components. This case study addresses a customer’s requirement to cut slabs of N-BK7 into multiple finished pieces using a streamlined process. The customer sought a solution that maximized efficiency while maintaining tight […]<\/p>\n","protected":false},"author":1,"featured_media":4323,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[451],"tags":[509,511,510,513,284,512],"class_list":["post-4321","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-customer-stories","tag-diamond-wire-cutting","tag-high-tolerance-machining","tag-optical-component-manufacturing","tag-optical-slab-processing","tag-precision-cutting-tools","tag-single-setup-cutting"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/posts\/4321","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/comments?post=4321"}],"version-history":[{"count":1,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/posts\/4321\/revisions"}],"predecessor-version":[{"id":6988,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/posts\/4321\/revisions\/6988"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/media\/4323"}],"wp:attachment":[{"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/media?parent=4321"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/categories?post=4321"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/tr\/wp-json\/wp\/v2\/tags?post=4321"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}