{"id":4281,"date":"2025-08-15T15:46:15","date_gmt":"2025-08-15T07:46:15","guid":{"rendered":"https:\/\/www.endlesswiresaw.com\/?p=4281"},"modified":"2025-08-18T16:34:20","modified_gmt":"2025-08-18T08:34:20","slug":"precision-optical-cutting-solution","status":"publish","type":"post","link":"https:\/\/www.endlesswiresaw.com\/tr\/precision-optical-cutting-solution\/","title":{"rendered":"Hassas Optik Kesim \u00c7\u00f6z\u00fcm\u00fc: M\u00fc\u015fteri Vaka \u00c7al\u0131\u015fmas\u0131"},"content":{"rendered":"

Giri\u015f<\/h2>\n\n\n\n

Optik \u00fcretim alan\u0131nda, bile\u015fen performans\u0131n\u0131 sa\u011flamak i\u00e7in hassas kesim kritik \u00f6neme sahiptir. Bu vaka \u00e7al\u0131\u015fmas\u0131, bir m\u00fc\u015fterinin \u00f6zel gereksiniminden kaynaklanmaktad\u0131r: optik prizmalarda kullan\u0131lmak \u00fczere silindirik bir ham maddeden hassas a\u00e7\u0131lara sahip kama \u015feklinde bir yap\u0131n\u0131n kesilmesi. M\u00fc\u015fteri, kesme i\u015fleminin malzemenin optik netli\u011fini ve y\u00fczey p\u00fcr\u00fczs\u00fczl\u00fc\u011f\u00fcn\u00fc korumas\u0131n\u0131 ve ayn\u0131 zamanda 87\u00b0 ve 43\u00b0'lik belirli e\u011fim a\u00e7\u0131lar\u0131na ula\u015fmas\u0131n\u0131 talep etti. SGRT 20 makinesinde geli\u015fmi\u015f d\u00f6ner ve e\u011fimli kesim teknolojisini (D\u00f6ner + E\u011fimli D\u00fczlem) kullanarak bu gereksinimleri ba\u015far\u0131yla kar\u015f\u0131lad\u0131k. Bu makale, profesyonel yeteneklerimizi sergilemek i\u00e7in m\u00fc\u015fterinin ihtiya\u00e7lar\u0131n\u0131, \u00e7\u00f6z\u00fcm uygulamas\u0131n\u0131, kesme sonu\u00e7lar\u0131n\u0131 ve \u00e7\u0131kar\u0131lan dersleri ayr\u0131nt\u0131l\u0131 olarak ele almaktad\u0131r.<\/p>\n\n\n\n

\"Vimfun<\/figure>\n\n\n\n

M\u00fc\u015fteri Gereksinimleri Analizi<\/h2>\n\n\n\n

M\u00fc\u015fteri, belirli a\u00e7\u0131lara sahip kama \u015feklinde bir yap\u0131n\u0131n olu\u015fturulmas\u0131n\u0131 gerektiren 50 mm \u00e7ap\u0131nda silindirik bir ham madde (optik cam) sa\u011flad\u0131. \u00d6zellikle, yap\u0131n\u0131n yakla\u015f\u0131k dikey 87\u00b0 kesme y\u00fcz\u00fc ve daha e\u011fimli 43\u00b0 kesme y\u00fcz\u00fc i\u00e7ermesi, 5 mm'lik bir ara segment uzunlu\u011fu ve 18,62 mm'lik bir kiri\u015f uzunlu\u011fu ile gerekiyordu. Ham maddenin yan y\u00fczeylerinin optik parlakl\u0131\u011f\u0131 \u00f6nlemek i\u00e7in s\u0131f\u0131r paralellik (S\u0131f\u0131r Paralel Yanlar) korumas\u0131 gerekiyordu.<\/p>\n\n\n\n

Gereksinimleri a\u00e7\u0131k\u00e7a sunmak i\u00e7in temel parametreler a\u015fa\u011f\u0131daki tabloda \u00f6zetlenmi\u015ftir:<\/p>\n\n\n\n

Parametre<\/th>De\u011fer<\/th>A\u00e7\u0131klama<\/th><\/tr><\/thead>
\u00c7ap (A)<\/td>50 mm<\/td>Silindirik ham madde \u00e7ap\u0131<\/td><\/tr>
Kiri\u015f Uzunlu\u011fu (D)<\/td>18,62 mm<\/td>Kesme y\u00fczeyinin geni\u015fli\u011fi<\/td><\/tr>
A\u00e7\u0131 1<\/td>87\u00b0<\/td>Birincil kesme y\u00fcz\u00fc a\u00e7\u0131s\u0131 (yakla\u015f\u0131k dikey)<\/td><\/tr>
A\u00e7\u0131 2<\/td>43\u00b0<\/td>\u0130kincil kesme y\u00fcz\u00fc a\u00e7\u0131s\u0131 (e\u011fimli)<\/td><\/tr>
Segment Uzunlu\u011fu (B)<\/td>5 mm<\/td>Ara segmentin uzunlu\u011fu<\/td><\/tr>
\u0130\u00e7 \u00e7ap<\/td>\u224850 mm<\/td>Ham madde y\u00fcksekli\u011fi (yan g\u00f6r\u00fcn\u00fcm)<\/td><\/tr>
Y\u00fczey Gereksinimi<\/td>Parlama yapmayan<\/td>Dikey kenarlar, optik s\u0131n\u0131f\u0131 p\u00fcr\u00fczs\u00fczl\u00fck<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Bu parametreler, kesilen bile\u015fenin lazer sistemleri veya g\u00f6r\u00fcnt\u00fcleme cihazlar\u0131 gibi hassas optik cihazlar i\u00e7in uygun olmas\u0131n\u0131 sa\u011flayan bir u\u00e7 y\u00fcz g\u00f6r\u00fcn\u00fcm\u00fc (dairesel) ve bir yan g\u00f6r\u00fcn\u00fcm (dikd\u00f6rtgen) dahil olmak \u00fczere m\u00fc\u015fterinin sa\u011flad\u0131\u011f\u0131 \u00e7izimlere dayan\u0131yordu.<\/p>\n\n\n\n

\"Vimfun<\/figure>\n\n\n\n

\u00c7\u00f6z\u00fcm Uygulamas\u0131<\/h2>\n\n\n\n

M\u00fc\u015fterinin kesme gereksinimlerini kar\u015f\u0131lamak i\u00e7in, hassas a\u00e7\u0131 kontrol\u00fcn\u00fc sa\u011flamak \u00fczere \u00e7ok eksenli bir makine kullanan D\u00f6ner + E\u011fimli D\u00fczlem tasarlad\u0131k. Bu \u00e7\u00f6z\u00fcm, do\u011frulu\u011fu tehlikeye atmadan karma\u015f\u0131k geometrilerin i\u015flenmesine izin veren bir d\u00f6ner tabla ve bir e\u011fim mekanizmas\u0131n\u0131 birle\u015ftirdi. D\u00f6ner tabla, e\u011fim tablas\u0131 ve kontrol paneli ile donat\u0131lm\u0131\u015f, 200 mm \u00e7apa kadar ham maddeleri i\u015fleyebilen, y\u00fcksek hassasiyetli optik i\u015flemeyi destekleyen SGRT 20 model makineyi se\u00e7tik.<\/p>\n\n\n\n

Uygulama ad\u0131mlar\u0131 \u015fu \u015fekildeydi:<\/p>\n\n\n\n

    \n
  1. Haz\u0131rl\u0131k A\u015famas\u0131<\/strong>: Kesme yolunu sim\u00fcle etmek i\u00e7in ham madde parametrelerini makine yaz\u0131l\u0131m\u0131na girin.<\/li>\n\n\n\n
  2. Kesim \u0130\u015flemi<\/strong>: Hassas 87\u00b0 ve 43\u00b0 olu\u015fumlar\u0131n\u0131 elde etmek i\u00e7in halka \u015feklinde elmas tel kesimini, d\u00f6nme (eksen etraf\u0131nda) ve e\u011fme (kesme y\u00fcz\u00fc a\u00e7\u0131s\u0131n\u0131 ayarlamak i\u00e7in) ile birle\u015ftirdik.<\/li>\n\n\n\n
  3. Kalite Kontrol<\/strong>: A\u00e7\u0131 sapmalar\u0131n\u0131 izlemek i\u00e7in PLC kontrol\u00fc kulland\u0131k, toleranslar\u0131 1 ark dakikas\u0131 i\u00e7inde sa\u011flad\u0131k.<\/li>\n<\/ol>\n\n\n\n
    \"Vimfun<\/figure>\n\n\n\n
    \n
    SGRT 20 hakk\u0131nda daha fazla bilgi edinmek i\u00e7in buraya t\u0131klay\u0131n<\/a><\/div>\n<\/div>\n\n\n\n

    Kesim Sonu\u00e7lar\u0131 ve Do\u011frulama<\/h2>\n\n\n\n

    Test kesiminden sonra, beklentileri yak\u0131ndan kar\u015f\u0131layan bir optik bile\u015fen elde ettik. Kesilen par\u00e7a, belirgin kusurlardan ar\u0131nm\u0131\u015f p\u00fcr\u00fczs\u00fcz bir y\u00fczeye sahip, ham maddenin \u015feffafl\u0131\u011f\u0131n\u0131 korudu. Do\u011frulama i\u00e7in bir iletki kullanarak, ger\u00e7ek a\u00e7\u0131lar gereksinimleri tam olarak kar\u015f\u0131lad\u0131: 87\u00b0 kesme y\u00fcz\u00fc paralellik sorunlar\u0131n\u0131 \u00f6nlemek i\u00e7in hafif\u00e7e e\u011fildi ve 43\u00b0 kesme y\u00fcz\u00fc istenen kama etkisini sa\u011flad\u0131.<\/p>\n\n\n\n

    Sonu\u00e7 foto\u011fraflar\u0131 \u015funlar\u0131 g\u00f6sterdi:<\/p>\n\n\n\n