{"id":5662,"date":"2025-10-23T13:59:59","date_gmt":"2025-10-23T05:59:59","guid":{"rendered":"https:\/\/www.endlesswiresaw.com\/?p=5662"},"modified":"2025-10-28T14:44:25","modified_gmt":"2025-10-28T06:44:25","slug":"corte-de-difusor-de-polimero-sobre-vidrio","status":"publish","type":"post","link":"https:\/\/www.endlesswiresaw.com\/es\/polymer-on-glass-diffuser-cutting\/","title":{"rendered":"Estudio de caso: Corte a baja temperatura de un difusor \u00f3ptico de pol\u00edmero sobre vidrio"},"content":{"rendered":"<p>VIMFUN demuestra la precisi\u00f3n del corte de difusores de pol\u00edmero sobre vidrio con una sierra de hilo de diamante sin fin. El proceso mantiene la integridad del revestimiento por debajo de 30 \u00b0C, utiliza solo refrigerante de agua y proporciona bordes \u00f3pticos impecables para micro\u00f3pticos de alto valor.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>1. Antecedentes del proyecto<\/strong><\/h2>\n\n\n\n<p>El cliente proporcion\u00f3 un <strong>Difusor de pol\u00edmero sobre vidrio VIAVI EDC-50<\/strong> (50 \u00d7 50 mm).<br>El difusor consta de un <strong>Sustrato de vidrio Schott Borofloat 33<\/strong> recubierto con una capa de pol\u00edmero microestructurado.<br>Se utiliza ampliamente en la conformaci\u00f3n del haz l\u00e1ser, la detecci\u00f3n 3D y la \u00f3ptica m\u00e9dica, donde tanto <strong>sensibilidad al calor y al estr\u00e9s mec\u00e1nico<\/strong> son fundamentales.<\/p>\n\n\n\n<p>El cliente solicit\u00f3 que el difusor se cortara con precisi\u00f3n en <strong>Piezas circulares de 12 mm de di\u00e1metro<\/strong>con las siguientes condiciones de proceso estrictas:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>La superficie revestida debe <strong>no ser presionado ni deformado<\/strong>.<\/li>\n\n\n\n<li>La temperatura de corte debe permanecer <strong>por debajo de 40 \u00b0C<\/strong>.<\/li>\n\n\n\n<li><strong>Flujo de refrigerante a baja presi\u00f3n<\/strong> para evitar la descamaci\u00f3n.<\/li>\n\n\n\n<li><strong>Sin refrigerantes ni productos de limpieza a base de disolventes<\/strong> permitido.<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>2. Caracter\u00edsticas de los materiales<\/strong><\/h2>\n\n\n\n<p>La observaci\u00f3n microsc\u00f3pica revel\u00f3 una <strong>Conjunto de microlentes 3D<\/strong> que define el perfil y la uniformidad del haz del difusor.<br>El espesor de la capa de pol\u00edmero es de aproximadamente <strong>20-200 \u00b5m<\/strong>con un <strong>Base de cristal de 2 mm<\/strong>.<br>Cualquier reblandecimiento t\u00e9rmico o compresi\u00f3n puede da\u00f1ar permanentemente la funci\u00f3n \u00f3ptica.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"934\" height=\"688\" data-id=\"5665\" src=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1.webp\" alt=\"corte de difusor de pol\u00edmero sobre vidrio\" class=\"wp-image-5665\" title=\"La cortadora de hilo de diamante sin fin es una m\u00e1quina herramienta perfecta para el corte de precisi\u00f3n\" srcset=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1.webp 934w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1-300x221.webp 300w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1-768x566.webp 768w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1-16x12.webp 16w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting1-600x442.webp 600w\" sizes=\"(max-width: 934px) 100vw, 934px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"942\" height=\"696\" data-id=\"5666\" src=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3.webp\" alt=\"corte de difusor de pol\u00edmero sobre vidrio\" class=\"wp-image-5666\" title=\"La cortadora de hilo de diamante sin fin es una m\u00e1quina herramienta perfecta para el corte de precisi\u00f3n\" srcset=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3.webp 942w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3-300x222.webp 300w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3-768x567.webp 768w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3-16x12.webp 16w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting3-600x443.webp 600w\" sizes=\"(max-width: 942px) 100vw, 942px\" \/><\/figure>\n<\/figure>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>3. Enfoque de corte<\/strong><\/h2>\n\n\n\n<p>El corte se realiz\u00f3 con una <strong><a href=\"https:\/\/www.endlesswiresaw.com\/sg-20-glass-cutting-wire-saw\/\" target=\"_blank\" data-type=\"product\" data-id=\"2734\" rel=\"noreferrer noopener\">Sierra de hilo diamantado sin fin VIMFUN<\/a><\/strong>.<br>Para cumplir el requisito de \"baja temperatura y sin disolventes\", <strong>agua del grifo<\/strong> como refrigerante de corte tras la aprobaci\u00f3n del cliente.<\/p>\n\n\n\n<p><strong>Principales par\u00e1metros de corte:<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Par\u00e1metro<\/th><th>Valor<\/th><th>Descripci\u00f3n<\/th><\/tr><\/thead><tbody><tr><td>Di\u00e1metro del hilo de diamante<\/td><td>0,30 mm<\/td><td>Cable de bucle cerrado sin fin<\/td><\/tr><tr><td>Velocidad del cable<\/td><td>50 m\/s<\/td><td>Movimiento continuo en una sola direcci\u00f3n<\/td><\/tr><tr><td>Tensi\u00f3n del cable<\/td><td>90 N<\/td><td>Trayectoria lineal estable<\/td><\/tr><tr><td>Velocidad de avance<\/td><td>10-20 mm\/min<\/td><td>Corte con control t\u00e9rmico<\/td><\/tr><tr><td>Refrigerante<\/td><td>Agua del grifo<\/td><td>No disolvente, bajo impacto<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>4. Dibujo de corte y precisi\u00f3n<\/strong><\/h2>\n\n\n\n<p>Corte seg\u00fan el plano t\u00e9cnico del cliente <\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Pieza circular \u00d8 12 mm \u00b1 0,10 mm<\/li>\n\n\n\n<li>Grosor total 2,1 mm<\/li>\n\n\n\n<li>Tolerancia general seg\u00fan ISO 2768-1 fh<\/li>\n<\/ul>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<figure class=\"wp-block-image aligncenter size-full\"><img decoding=\"async\" width=\"748\" height=\"470\" src=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2.webp\" alt=\"corte de difusor de pol\u00edmero sobre vidrio\" class=\"wp-image-5664\" title=\"La cortadora de hilo de diamante sin fin es una m\u00e1quina herramienta perfecta para el corte de precisi\u00f3n\" srcset=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2.webp 748w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2-300x189.webp 300w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2-18x12.webp 18w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/10\/Polymer-on-Glass-Cutting2-600x377.webp 600w\" sizes=\"(max-width: 748px) 100vw, 748px\" \/><\/figure>\n<\/blockquote>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>5. Resultados<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Precisi\u00f3n dimensional:<\/strong> \u00b1 0,05 mm alcanzado.<\/li>\n\n\n\n<li><strong>Calidad de los bordes:<\/strong> Corte liso, sin astillado ni fundido.<\/li>\n\n\n\n<li><strong>Temperatura:<\/strong> Se mantuvo por debajo de 30 \u00b0C durante el proceso.<\/li>\n\n\n\n<li><strong>Integridad del revestimiento:<\/strong> No se observa descascarillado, burbujas ni bruma.<\/li>\n<\/ul>\n\n\n\n<p>Estos resultados demuestran que la <strong>Sierra de hilo diamantado sin fin VIMFUN<\/strong> puede cortar con fiabilidad materiales \u00f3pticos de pol\u00edmero sobre vidrio en condiciones de baja temperatura manteniendo la integridad \u00f3ptica.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>6. Conclusi\u00f3n<\/strong><\/h2>\n\n\n\n<p>Gracias a la optimizaci\u00f3n de la velocidad del hilo, la tensi\u00f3n y el control del refrigerante, VIMFUN consigui\u00f3 cortar en fr\u00edo con precisi\u00f3n un difusor \u00f3ptico recubierto de pol\u00edmero.<br>Este estudio lo confirma:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>No se necesita disolvente refrigerante.<\/li>\n\n\n\n<li>El agua del grifo proporciona suficiente eficacia refrigerante.<\/li>\n\n\n\n<li>El revestimiento permanece completamente intacto.<\/li>\n<\/ul>\n\n\n\n<p>Este experimento proporciona una <strong>proceso de corte a baja temperatura<\/strong> para futuros trabajos sobre <strong>componentes \u00f3pticos recubiertos de pol\u00edmero<\/strong> (como las series EDC, DOE y RPC).<\/p>","protected":false},"excerpt":{"rendered":"<p>VIMFUN demonstrates precision polymer-on-glass diffuser cutting using an endless diamond wire saw. The process maintains coating integrity under 30 \u00b0C, uses only water coolant, and delivers flawless optical edges for high-value micro-optics. 1. Project Background The customer provided a VIAVI EDC-50 Polymer-on-Glass Engineered Diffuser (50 \u00d7 50 mm).The diffuser consists of a Schott Borofloat 33 [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":5666,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[451],"tags":[294],"class_list":["post-5662","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-customer-stories","tag-cutting-glass"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/posts\/5662","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/comments?post=5662"}],"version-history":[{"count":0,"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/posts\/5662\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/media\/5666"}],"wp:attachment":[{"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/media?parent=5662"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/categories?post=5662"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/es\/wp-json\/wp\/v2\/tags?post=5662"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}