{"id":5961,"date":"2025-11-14T11:20:50","date_gmt":"2025-11-14T03:20:50","guid":{"rendered":"https:\/\/www.endlesswiresaw.com\/"},"modified":"2025-11-14T19:37:11","modified_gmt":"2025-11-14T11:37:11","slug":"vimfun-endloser-diamantdraht","status":"publish","type":"post","link":"https:\/\/www.endlesswiresaw.com\/de\/vimfun-endless-diamond-wire\/","title":{"rendered":"Vorteile von endlosen Diamantdr\u00e4hten beim Schneiden von mikrostrukturiertem, polymerbeschichtetem Glas f\u00fcr die 3D-Sensorik"},"content":{"rendered":"<h3 class=\"wp-block-heading\">Einleitung: Pr\u00e4zisionsanforderungen an optische Komponenten f\u00fcr die 3D-Sensorik<\/h3>\n\n\n\n<p>Das endlose Diamantdrahtschneiden von Vimfun schafft einen neuen Ansatz f\u00fcr optische 3D-Sensorkomponenten.<\/p>\n\n\n\n<p>Die rasante Verbreitung von 3D-Sensorik in Smartphones, AR\/VR, Gesichtserkennung und Automobilsystemen hat die Nachfrage nach komplexen optischen Komponenten erh\u00f6ht \u2013 insbesondere <strong>polymerbeschichtete, mikrostrukturierte Glassubstrate<\/strong>.<\/p>\n\n\n\n<p>Diese Substrate dienen der Strahlformung, Lichtstreuung oder Wellenfrontsteuerung und bestehen h\u00e4ufig aus ultrad\u00fcnnen Polymerfilmen auf Borosilikat- oder Quarzglas. Typische Eigenschaften:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Filmdicke:<\/strong> &lt;2 \u03bcm<\/li>\n\n\n\n<li><strong>Mikrostrukturgeometrie:<\/strong> &lt;10 \u03bcm Teilung<\/li>\n\n\n\n<li><strong>Materialkombination:<\/strong> hoher Brechungsindexkontrast (z. B. Polymer + Glas)<\/li>\n\n\n\n<li><strong>Thermische Empfindlichkeit:<\/strong> Beschichtungsverformung &gt;40\u00b0C<\/li>\n<\/ul>\n\n\n\n<p>Die Herausforderung besteht darin, diese Verbundwerkstoffe aus spr\u00f6dem Glas und weicher Beschichtung pr\u00e4zise zu schneiden, ohne die optischen Eigenschaften zu beeintr\u00e4chtigen.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Einschr\u00e4nkungen herk\u00f6mmlicher Schneidmethoden<\/h3>\n\n\n\n<h4 class=\"wp-block-heading\">\ud83d\udd39 Laserschneiden<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Verursacht lokale Erw\u00e4rmung &gt;150\u00b0C<\/li>\n\n\n\n<li>Ursachen <strong>Polymerblasenbildung<\/strong>, Delamination oder Brechungsindexdrift<\/li>\n\n\n\n<li>Hinterl\u00e4sst Spuren von thermischer Belastung und erfordert eine Nachreinigung.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">\ud83d\udd39 Wasserstrahlschneiden<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Eine Pr\u00e4zision von &lt;\u00b150 \u03bcm ist schwer zu erreichen.<\/li>\n\n\n\n<li>Wassereintritt kann <strong>besch\u00e4digte strukturierte Oberfl\u00e4chen<\/strong><\/li>\n\n\n\n<li>Verursacht Verunreinigungen und erfordert lange Trocknungszyklen<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">\ud83d\udd39 Mechanisches Schleifen \/ Hin- und Herbewegungsdraht<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Vibrationsanf\u00e4llig<\/li>\n\n\n\n<li>F\u00fchrt zu Kantenausbr\u00fcchen und <strong>Scherversagen der Beschichtung<\/strong><\/li>\n\n\n\n<li>Die Beschichtungskontinuit\u00e4t \u00fcber die Schnittkante kann nicht aufrechterhalten werden.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">L\u00f6sung: Endloser Diamantdraht f\u00fcr kaltes, stabiles und sauberes Schneiden<\/h3>\n\n\n\n<p><a href=\"http:\/\/www.opticalcutting.com\" target=\"_blank\" rel=\"noreferrer noopener\">Vimfun<\/a>\u2019&#039;S <strong>endloses Diamantdrahtschneidsystem<\/strong> bietet einzigartige Vorteile f\u00fcr mikrostrukturierte Optiken:<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">\u2705 Kaltbearbeitung \u2013 Keine thermische Verformung<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Verwendung <strong>deionisiertes Wasser<\/strong> als K\u00fchlmittel<\/li>\n\n\n\n<li>H\u00e4lt die Polymerschicht unter 25 \u00b0C<\/li>\n\n\n\n<li>Erh\u00e4lt die Mikrostrukturtreue und die Haftung der Beschichtung.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">\u2705 Vibrationsfreier Antrieb<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Endlosschleife gew\u00e4hrleistet <strong>keine Beschleunigungsumkehr<\/strong><\/li>\n\n\n\n<li>Verhindert Mikrorisse und Abl\u00f6sungen der Beschichtung<\/li>\n\n\n\n<li>Drahtwegabweichung &lt;\u00b11 \u03bcm mit Pr\u00e4zisionsf\u00fchrungssystem<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">\u2705 Hohe Kantenqualit\u00e4t<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Erreicht <strong>Ra &lt;0,15 \u03bcm<\/strong>, Kantenrauhigkeit, ideal f\u00fcr Optiken<\/li>\n\n\n\n<li>Keine Abplatzungen oder Restspannungen an der Glas-Polymer-Grenzfl\u00e4che<\/li>\n\n\n\n<li>Die Nachbearbeitungszeit wurde um 40\u201360% reduziert.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Anwendungen und Anwendungsf\u00e4lle<\/h3>\n\n\n\n<p><strong><a href=\"https:\/\/www.endlesswiresaw.com\/electroplated-diamond-wire-loop\/\" target=\"_blank\" data-type=\"product\" data-id=\"2815\" rel=\"noreferrer noopener\">Endloses Diamantseil<\/a><\/strong> wird heute h\u00e4ufig zum Schneiden verwendet:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Strukturierte Lichtdiffusoren<\/strong> in Face ID- und ToF-Sensoren<\/li>\n\n\n\n<li><strong>Strahlhomogenisatoren<\/strong> f\u00fcr VCSEL-Arrays<\/li>\n\n\n\n<li><strong>Kundenspezifische diffraktive optische Elemente (DOEs)<\/strong> in AR-Projektion<\/li>\n\n\n\n<li><strong>Mikrolinsenarrays<\/strong> mit Hybridbeschichtungen<\/li>\n<\/ul>\n\n\n\n<p>Im Vergleich zu herk\u00f6mmlichen Systemen konnte die Ausbeute in verifizierten Kundenfallstudien von ~751 TP3T auf &gt;981 TP3T verbessert werden.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"717\" src=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/11\/3D-coated-optical-lens-cutting-1024x717.webp\" alt=\"Vimfun endloses Diamantdrahtschneiden, Vimfun Diamantdrahtschneiden\" class=\"wp-image-5950\" title=\"Endlos-Diamantseils\u00e4gemaschine ist eine perfekte Werkzeugmaschine f\u00fcr Pr\u00e4zisionsschnitte\" srcset=\"https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/11\/3D-coated-optical-lens-cutting-1024x717.webp 1024w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/11\/3D-coated-optical-lens-cutting-300x210.webp 300w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/11\/3D-coated-optical-lens-cutting-768x538.webp 768w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/11\/3D-coated-optical-lens-cutting-18x12.webp 18w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/11\/3D-coated-optical-lens-cutting-600x420.webp 600w, https:\/\/www.endlesswiresaw.com\/wp-content\/uploads\/2025\/11\/3D-coated-optical-lens-cutting.webp 1240w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><em>(geschnittene Polymer-auf-Glas-Probenkante unter dem Mikroskop)<\/em><\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Fazit: Erm\u00f6glichung einer ertragreichen Fertigung von 3D-Sensoroptiken<\/h3>\n\n\n\n<p>Die 3D-Sensorik bringt Materialien und Prozesse an ihre Pr\u00e4zisionsgrenzen. Die einzigartige Multimaterialstruktur polymerbeschichteter Optiken erfordert <strong>stressfrei, r\u00fcckstandsfrei und mit pr\u00e4ziser Schneidkante<\/strong>.<\/p>\n\n\n\n<p><a href=\"https:\/\/www.endlesswiresaw.com\/products\/\" target=\"_blank\" data-type=\"product_cat\" data-id=\"242\" rel=\"noreferrer noopener\">Vimfuns endloses Diamantdrahtsystem<\/a> setzt einen neuen Standard:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Saubere Kanten<\/li>\n\n\n\n<li>Minimaler Werkzeugverschlei\u00df<\/li>\n\n\n\n<li>Wiederholbares Schneiden im Mikrometerbereich<\/li>\n\n\n\n<li>Vollst\u00e4ndig kompatibel mit Massenproduktion und Automatisierung<\/li>\n<\/ul>\n\n\n\n<p>Hersteller, die diese Methode anwenden, profitieren von folgenden Vorteilen:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Ertragsverbesserung 30%+<\/strong><\/li>\n\n\n\n<li><strong>Reduzierte Nachbearbeitung<\/strong><\/li>\n\n\n\n<li><strong>Skalierbarkeit auf d\u00fcnnere und komplexere optische Systeme<\/strong><\/li>\n<\/ul>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Introduction: Precision Demands in 3D Sensing Optical Components Vimfun endless diamond wire cutting create a new approach for 3D Sensing Optical Components. The rapid expansion of 3D sensing technology in smartphones, AR\/VR, facial recognition, and automotive systems has increased the demand for complex optical components\u2014especially polymer-coated, microstructured glass substrates. These substrates serve as beam shaping, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":5959,"comment_status":"closed","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[452],"tags":[686,688,689,687,690],"class_list":["post-5961","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technical-insights","tag-3d-sensing-optics","tag-endless-wire-saw","tag-microstructured-optical-layer","tag-polymer-coated-glass-cutting","tag-precision-slicing"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/posts\/5961","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/comments?post=5961"}],"version-history":[{"count":2,"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/posts\/5961\/revisions"}],"predecessor-version":[{"id":6286,"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/posts\/5961\/revisions\/6286"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/media\/5959"}],"wp:attachment":[{"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/media?parent=5961"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/categories?post=5961"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.endlesswiresaw.com\/de\/wp-json\/wp\/v2\/tags?post=5961"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}